Category Archives: Tooling Die Casting

Exploring Die Casting Tooling

The Backbone of Precision Manufacturing. Die casting is a versatile manufacturing process that has become indispensable across various industries, from automotive to electronics and beyond. Central to the efficiency and precision of die casting is the tooling. Die casting tooling, often referred to as dies or molds, plays a critical role in shaping molten metal into intricate and precise components. In this article, we delve into the world of die casting tooling, exploring its importance, types, design considerations, and advancements shaping the industry.

Die casting tooling serves as the backbone of the die casting process, enabling the creation of complex shapes with tight tolerances. It consists of two main parts: the die or mold cavity, which shapes the final product, and the ejector die, which helps remove the cast part from the mold. These tools must withstand high temperatures and pressures while maintaining dimensional accuracy to ensure the production of high-quality components.

Die casting tooling can be categorized into two primary types based on their construction materials: steel and aluminum. Steel dies, typically made from tool steel or H13 steel, are known for their durability and longevity. They are well-suited for high-volume production runs and can withstand repeated cycles of heating and cooling without significant wear. On the other hand, aluminum dies offer faster heat dissipation and are often preferred for prototyping or low to medium volume production runs.

Designing die casting tooling requires careful consideration of several factors to ensure optimal performance and longevity. Key considerations include:

Part Geometry: The complexity of the part geometry influences the design of the die cavity and the selection of appropriate gating and venting systems.
Material Selection: Choosing the right tooling material based on factors such as production volume, part complexity, and budget is crucial for achieving desired outcomes.
Cooling System: Efficient cooling channels within the die help regulate temperatures and minimize cycle times, enhancing productivity.
Draft Angles: Incorporating draft angles into the design facilitates easy ejection of the part from the mold and reduces the risk of defects such as drag marks.
Surface Finish: The surface finish of the die cavity impacts the final appearance and quality of the cast parts, necessitating proper polishing and finishing processes.

The die casting industry has witnessed significant advancements in tooling technologies in recent years, driven by the demand for higher efficiency, precision, and sustainability. Some notable advancements include:

Additive Manufacturing (AM): AM techniques, such as selective laser melting (SLM) and direct metal laser sintering (DMLS), enable the rapid prototyping and production of complex die components with reduced lead times.
Simulation Software: Advanced simulation software allows manufacturers to predict and optimize the die casting process, minimizing defects and optimizing tooling designs for improved performance.
Tool Coatings: Innovative coatings, such as diamond-like carbon (DLC) and titanium nitride (TiN), enhance the durability and wear resistance of die casting tooling, extending their lifespan and reducing maintenance costs.
Multi-material Tooling: Emerging technologies enable the fabrication of multi-material tooling, allowing for the integration of inserts or coatings to enhance specific properties of the die surface, such as hardness or thermal conductivity.

Die casting tooling is an integral component of the die casting process, playing a pivotal role in achieving precision, efficiency, and quality in component manufacturing. As industries continue to demand higher performance and sustainability, ongoing advancements in tooling technologies will drive innovation and shape the future of die casting. By leveraging cutting-edge design techniques, materials, and manufacturing processes, manufacturers can optimize tooling performance, reduce lead times, and unlock new possibilities in product development and production.

“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get price quotes for Die Casting Tooling Molds or Die Casting Parts:

Quote Die Casting Prices

Kinetic Die Casting Company makes:
Automotive Die Casting Parts
Die Casting Bracket Hardware
Airplane Die Casting Parts

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Unit Die Tooling in 2023

Kinetic Die Casting also makes Die Casting Unit Die Tooling.

Unit die tooling is usually larger than die cast tooling inserts and usually smaller than a complete mold. Unit die tooling uses less steel than a complete mold, but more steel than a die casting insert. Unit die tooling requires a master unit holder that sits in the die casting machine. Kinetic Die Casting has “master unit holders” in several diverse sizes to accommodate different sized unit dies.

Unit dies will set into a die casting machine faster and more easily than any other form of tooling. Die casting part size and weight are the biggest boundaries to whether a unit die tool is appropriate for your die cast part.

If you have unit die tooling, deliver it to us because we can manufacture aluminum die cast parts with your unit die tooling. Kinetic Die Casting has master holders in many sizes.

For more information, contact our web site and ask about Die Casting Unit Die Tooling.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company

“The Parts We Make Today, We Ship Today”

Kinetic Die Casting Company. Inc.

6918 Beck Avenue, North Hollywood,

California 91605, United States of America

E-mail sales@kineticdc.com

USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get prices for Die Casting Tooling Molds or Parts:

RFQ Die Casting Tooling Part Prices

Kinetic Die Casting Company makes:

  • Metal Casting Parts or Plastic Parts
  • Military Die Casting Parts
  • Die Casting Tooling
  • Aluminum Die Casting Military Part

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    Die Casting Supervisor Job August 2023

    08/10/2023 – For nearly 30 years, Kinetic Die Casting Company has been a small manufacturing company located in the Los Angeles, California area. We make aluminum die casting parts and zinc die casting parts for our manufacturing customers. We are looking to hire a Die Casting Production Supervisor. This is a full time job, 40 hours a week, for a person experienced in die casting supervision or manufacturing supervision. This person will sometimes assist with production scheduling, supervise die casting machine operators, supervise die casting machine setups, and supervise production personnel. This person should already live in Southern California to be considered. No job applicants from other countries will be considered.

    Thank you. Contact us Soon
    Kinetic Die Casting Company, Inc
    (www.kineticdiecasting.com/)
    6918 Beck Avenue
    North Hollywood, CA 91605

    Email Resume: sales@kineticdc.com

    Call for an appointment: 818-982-9200

    Open online die casting job application

    #hire #job #employment #diecasting #supervisor #manufacturing

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    How Can Trim Dies Save Me Money on Die Casting Parts in 2023?

    How Can Trim Dies Save Me Money on Die Casting Parts? – Is a question, I get asked frequently from potential customers and current customers.

    I will discuss what a die casting part trim die is and what it does, but first we need to know a little about how die casting parts are made. The Die Casting Trim Die is part of the die casting part tooling package.

    The molten metal is under so much pressure that the metal “flashes” out around the edges of the part inside the die casting mold. This excess metal is also called “flash”. This flash is typically very thin, sometimes paper thin, wall of metal. The flash is frequently sharp and can cut fingers if not handled carefully. After the part cools sufficiently, the flash must be removed before we can ship the die cast part to our customer.

      The most common ways to remove flash are:

    • Using a file or sander – Somewhat labor intensive and subject to “artistic interpretation” from the worker. Not always consistent in the process.
    • Using a trim die – A trim die cuts consistently .005″ to .010″ close to edge of the die casting part like a cookie cutter. Is also the fastest way to remove flash.

    The trim die is in two parts and each half is bolted on either the upper or lower platen of a trim press. The trim press has typically 15 to 20 tons of closing pressure. The press raises and lowers as the worker actuates the buttons. The die casting part fits perfectly in the trim die bottom, the trim die top half closes on the part and uses a cutting edge to cut the excess metal (flash) away from the part.

    Because the trim die cuts the flash from the part accurately and consistently, the part quality is always better when a trim die is used to remove the a flash. So, less money is wasted on poor part quality. The trim press also operates faster than the die casting machine so the flash removal takes less time and labor, thus saving money in part production.

    Each of our die casting production cells at Kinetic Die Casting Company has at least one trim press to accommodate a trim die for every die casting production part order. Every customer who owns a trim die, saves money on their part price. Call us today for a FREE competitive part price proposal to make your parts 818-982-9200.

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Light Fixture Die Casting Parts
  • Photos Die Casting Parts
  • Aerospace Die Casting Parts
  • Aluminum Die Casting Light Fixture

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    February 2023 NADCA Meeting

    University of California – Irvine on February 1st and February 2nd. North American Die Casting Association (NADCA) will be hosting the Die Materials Committee meeting and R&D Committee meeting. This is a great opportunity for NADCA Chapter 30 members to listen to the latest updates on NADCA research, network with suppliers and die casters, and tour the lab at the University of California – Irvine. The meetings are free to attend, but we ask that anyone attending please RSVP using the following link, so that we can plan accordingly.

    NADCA Die Materials Committee
    Wednesday, February 1, 2023 from 8:30 a.m. to 3:30 p.m.
    NADCA R&D Committee
    Thursday, February 2, 2023 from 8:30 a.m. to 2:30 p.m.
    The meeting will be held at University of California – Irvine, CA 92697

    Register using this link: https://forms.gle/NKiF3gcBGNzAXWtj9
    (if you cannot access Google Forms please send an email to glim@diecasting.org)

    Beau Glim
    Project Manager
    North American Die Casting Association
    847-808-3164

    February 2023 North American Die Casting Association (NADCA) Meeting

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