Tag Archives: Diecasting Process

What is the Quality of Die Casting Parts in 2022?

Die Casting Part Quality, What Is The Quality Of Die Casting Parts?

Die casting parts are formed in a die casting tool to a specific shape and size. The variance of one die casting part to another part from the same tool after the tool is proven is very little.

The typical dimensional tolerance for a die casting part is about +/- .002″ from point to point over a short distance. Once the die casting tool is proven, the dimensions from point to point vary only a little. The blue print tolerance for a two decimal dimension (.xx) is usually +/- .015″ and the typical three decimal dimension (.xxx) tolerance is +/- .010.

The biggest variance on a die casting part are measurements:

1. From one side of the parting line to the other, or
2. Dimensions measured from a slide to another part feature.

PARTING LINE
The parting line is the area on the part where the two sides of the tool meet and create a seam in the material.

SLIDE
A slide is a solid member in the tool that creates under cuts. An undercut is a feature that can not be created by pulling the tool apart or a feature that is not perpendicular to the parting line.

Other issues such as POROSITY or FLATNESS or WALL THICKNESSES will be discussed in other newsletters.

Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company

“The Parts We Make Today, We Ship Today”

Kinetic Die Casting Company. Inc.

6918 Beck Avenue, North Hollywood,

California 91605, United States of America

E-mail sales@kineticdc.com

USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get prices for Die Casting Tooling Molds or Parts:

RFQ Die Casting Tooling Part Prices

Kinetic Die Casting Company makes:

  • NADCA-Product-Standards-for-Die-Casting-pdf
  • Die Casting Porosity
  • Die Casting Draft Angle
  • NADCA North American Die Casting Association

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    The Evolution of Die Casting Process in 2022

    The Evolution of Die Casting Process

    Literally, the die casting process is a worldwide-known technique which puts together the metallic and plastic parts in a much inexpensive manner. The industry has several applications running and many of which employ the same procedure. The method has been in effect for hundreds of years now and through all these times, the materials and the approach in the technique has likewise changed significantly. As a result, the final outputs are much more impressive these days.

    Several hundreds of years ago, the die casting process was confined to that of pouring the molten metal into the die. The process is further known as gravity pressure method. Towards the 1900s when the zinc and aluminum alloys were already available, a lot other die casting application came forth.

    The following are among the commonly used die casting process in these days.

    The so-called pressure injection process is likewise known as squeeze casting which involves the inputting of any heated metal part in the mold and applying the pressure by means of leverage.

    Computer die casting is the procedure that teams up the method with the usefulness of modern technology. The manufacturing industry is nowadays too dependent on the use of computers and it is in this sense that it employs the design and fabrication of the die casting materials.

    Anyhow, the concept of die casting process is still intact. What has changed over the number of years is the advancement in the method, the materials used, and the type of technology that aids in the more effective generation of the output at a much reasonable price.

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Die Casting Handle Hardware
  • Die Casting Alloys
  • Die Casting Aluminum Alloys
  • Aluminum Die Casting Handle

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    How are Aluminum Military Parts Made in 2022?

    How are Aluminum Military Parts Made. It is not surprising anymore if you find out that even military devices have aluminum parts. Indeed, this is true. The operations of military personnel can never be complete and successful without the use of this material. Some of the most common military parts made in aluminum include armored vehicle fire suppression system housing, missile nose piece, fire sensor housing, pump parts, and a lot more.

    However, as compared to other aluminum-made materials, aluminum military parts are made differently. It greatly depends on the military device to which it will be attached or used into. In short, aluminum military products are in a made-to-order basis. Unlike other parts that are easily available in the market, a person or an organization that needs military parts needs to order one first before they can have the part they need.

    More often than not, an aluminum military part manufacturer works on a specific part in less than a month from the date of order. In most cases, the order can be made in around two weeks’ time. Once the manufacturing of the part is finished, they are conveniently shipped to whoever made the order. With all these, aluminum military parts are made in a longer period than other devices. This is mere because they need to be carefully crafted to promote efficiency at all times. These military parts cannot afford to become failures.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

    Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Light Fixture Die Casting Parts
  • Photos Die Casting Parts
  • Aerospace Die Casting Parts
  • Aluminum Die Casting Light Fixture

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    Making Aluminum Lighting Fixtures in 2022

    Making Aluminum Lighting Fixtures
    Aluminum is the choice of many companies in creating the various products that they offer their customers because this metal alloy has the characteristics most, if not all manufacturers are looking for. First of all, aluminum is very light compared to other metal alloys, but at the same time, it is very durable and very strong. This metal alloy can last for a long time. Also, this metal is cheap, making it ideal for mass production. With that, Aluminum Lighting Fixtures are usually needed in bulk orders.
    Aluminum Lighting Fixtures come in several shapes and sizes such as standing fixtures, recessed light fixtures, troffer lighting fixtures, wall-mounted lighting fixtures, and others to name a few. These are used in almost any manmade structure such as tunnels, houses, and buildings, which is why they are usually ordered in bulk. To meet this high number, the best way to create them is by die casting. This is the process by which a metal is cast to form a different shape.
    Die casting starts off by exposing the aluminum to extremely high temperatures so that it will become liquid. This liquid would then be poured into pre-prepared molds that will shape the liquid into the desired part. After the mold is filled, it will then be set to cool down. Once the mold or casting cools down, the aluminum inside would then harden, and then you have brand new Aluminum Lighting Fixtures. This process is fast and cheap as well which is why it is ideal for making lighting fixtures.

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Automotive Die Casting Parts
  • Die Casting Bracket Hardware
  • Airplane Die Casting Parts
  • Aluminum Die Casting Auto Parts

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    What is Aluminum Heat Sinks in 2022?

    What is Aluminum Heat Sinks

    Aluminum heat sinks draw heat from another source through thermal contact. These are mainly used in electronics and automobiles but there are other uses like:

    • Airplane parts
    • Circuit boards
    • Microwaves
    • Cell phones
    • Satellite components
    • Laser components
    • Motor housings
    • Automotive
    • Lighting parts

    Heat sinks absorb and dissipate heat from another object. It is a piece of molded aluminum or copper that usually sits directly on top of a feverish source or processor. In many cases, you won’t be able to see the processor unless you take out the heat sink first.

    Wherever there is a need for efficient dissipation of heat, there will surely be heat sinks installed. A major industry that uses heat sinks is refrigeration.

    The heat sinks manufactured these days come in different shapes and sizes. The typical heat sink though has long fins and thin protrusions for conducting the heat from the processor to the cooler environment inside the aluminum heat sink.

    Most of the heat sinks in the market these days are equipped with fans that blow the cool air to the fins to dissipate heat more effectively. These fans or blowers are usually placed on top of the fins or in the middle. Heat sinks like these usually cost around $25 or higher.

    Aluminum heat sinks are designed to require less machine processing. The fins can be manufactured simultaneously with the mounting holes. Typically, about 250 to 2500 heat sink parts can be produced per day.

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:


  • What Are Die Casting Parts?

  • Die Casting Aluminum Heat Sinks

  • Aluminum Boxes Diecastings
  • What is Aluminum Die Casting

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