Metal Working Applications: Die Castings Used for Buses. Die Castings used for buses is an important application of die casting. When you are riding a bus, try to look around. Most of the metal works here are made from high …
Continue reading
Tag Archives: Manufacturing
Die Casting Molds: The Basics
Die casting is a widely used manufacturing process that involves the creation of metal parts by forcing molten metal into a mold cavity under high pressure. One of the key components in the die casting process is the die casting mold, which plays a crucial role in the production of high-quality and precise metal parts. In this article, we will delve into the basics of die casting molds, their construction, types, and key considerations.
Die casting molds, also known as dies or tooling, are custom-designed tooling elements that define the shape and features of the final product. These molds are typically made from high-strength tool steels or other durable materials to withstand the high pressures and temperatures involved in the die casting process. The quality and precision of the mold directly impact the final part’s quality, consistency, and dimensional accuracy.
The construction of a die casting mold involves multiple stages, starting with the design phase. During this phase, engineers and tooling experts work closely to develop a detailed mold design that incorporates the part geometry, cooling channels, ejector pins, and other essential features. Once the design is finalized, precision machining techniques such as milling, turning, and grinding are used to create the mold components with tight tolerances to ensure accurate part reproduction.
Die casting molds come in various types based on the complexity of the part geometry and production volume. The two primary types of die casting molds are:
1. Single Cavity Mold: A single cavity mold produces one part per casting cycle, making it suitable for low-volume production runs or prototype development. Single cavity molds are relatively simpler in design and construction, making them cost-effective for smaller production requirements.
2. Multiple Cavity Mold: Multiple cavity molds contain multiple cavities within a single mold, allowing for the simultaneous production of multiple parts in each casting cycle. This type of mold is ideal for high-volume production runs, as it maximizes productivity and efficiency by producing several parts at once.
Key considerations in die casting mold design and construction include:
1. Part Geometry: The complexity of the part geometry influences the mold design complexity, number of cavities, and the selection of mold materials and surface treatments to ensure precise part replication.
2. Cooling System: Effective cooling channels are crucial in maintaining uniform part solidification and minimizing cycle times. Proper cooling design helps prevent defects such as shrinkage and porosity in the cast parts.
3. Ejection Mechanism: Efficient ejection mechanisms, including ejector pins, sleeves, and air blasts, are essential for removing the solidified part from the mold cavity without damaging the part or mold surfaces.
4. Surface Finish: The choice of surface treatments such as polishing, coating, or texturing can enhance the part’s aesthetics, durability, and functionality while preventing issues like sticking or flashing during the casting process.
In conclusion, die casting molds are integral components in the die casting process, determining the quality, precision, and productivity of metal part production. By understanding the basics of die casting molds, including their construction, types, and key considerations, manufacturers can optimize their die casting operations to achieve superior part quality and repeatability.
p>Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Aluminum Castings Company Kinetic Die Casting
What is Aluminum Casting? Kinetic Die Casting Company is a well known Aluminum Castings Company using the process know as high pressure die casting to make aluminum castings.
Aluminum casting involves pouring molten aluminum into a mold to create a desired shape. This process can take many forms, including sand casting, die casting, and investment casting. Each method offers unique advantages in terms of cost, precision, volume, and complexity of design.
Aluminum Sand Castings are ideal for lower-volume production and larger parts.
Die Casting Aluminum is perfect for high-volume, precision parts with excellent surface finish. Die Casting Aluminum parts need Die Casting Tooling
Investment Casting provides high dimensional accuracy for complex geometries.
The Role of American Aluminum Die Casting Suppliers Companies
A specialized aluminum castings company is responsible for transforming raw aluminum into finely crafted components that meet exact specifications. These companies handle everything from mold design and alloy selection to heat treatment and surface finishing.
At the core of these operations is a commitment to quality. Precision and repeatability are essential, as even slight variances in composition or shape can lead to failure in the field. Reputable aluminum castings firms invest heavily in quality control systems, including 3D scanning, X-ray inspection, and computer-aided simulation of the casting process.
Serving Key Industries
Aluminum castings companies serve a diverse range of sectors:
Automotive: Engine blocks, transmission housings, and suspension components.
Lighting: Aluminum Lighting Castings
Aerospace: Lightweight structural components and intricate engine parts.
Electronics: Heat sinks are typically cast in a413 and housings for high-performance computing devices.
Construction: Architectural fittings and structural supports.
Medical and Defense: Precision instruments and rugged, corrosion-resistant parts.
The lightweight nature of aluminum, combined with its strength and resistance to corrosion, makes it the metal of choice for industries where performance and reliability are non-negotiable. The most common aluminum die casting alloy is a380
Embracing Innovation
Modern aluminum castings companies are not just foundries—they are hubs of innovation. With the rise of Industry 4.0, many firms now incorporate robotics, AI-driven quality control, and advanced simulation software to streamline production and reduce waste. Sustainability is also a key focus, with many companies using recycled aluminum and closed-loop manufacturing systems to reduce their environmental footprint.
The Future of Aluminum Casting
As industries demand lighter, stronger, and more complex parts, the aluminum casting sector continues to evolve. Emerging trends such as additive manufacturing (3D printing) of molds and the integration of smart manufacturing technologies are redefining what’s possible. Contact for an Aluminum Foundry in the USA
In a world where precision, speed, and performance are paramount, aluminum castings companies stand at the forefront—pouring the future, one component at a time using die casting molds.
To get Aluminum Die Casting Part Prices:
https://www.kineticdiecasting.com/replyform.html
https://www.kineticdiecasting.com/kdc/aluminum-castings-company-kinetic-die-casting/
Kinetic Die Casting Company
sales@kineticdc.com
818-982-9200
Posted in Aluminum Die Casting, Blogger
Tagged #AluminumCastings, aluminum, aluminum parts, Manufacturing
Leave a comment
Yoder Industries Auction
04/23/25 – I am sorry to say that it looks like another American aluminum die casting company is closing down, Yoder Industries, Inc. (This is not confirmed on their website.)
Today, I received an auction notice for: https://www.bidspotter.com/en-us/auction-catalogues/bscias/catalogue-id-integr1-10142
Yoder Industries, Inc.
2520 Needmore Road,
Dayton OH, 45414. USA
www.yoderindustries.com
Auction notice says: Complete Cold Chamber Die Cast Facility:
Yoder Industries Apr 24 10:00 am ET
Die Cast Machines – to 900 Ton, Melting & Holding Furnaces, Trim Presses,
Abrasive Blast Machines, Parts Washers, Machine Tools, Quality Assurance, Vehicles, Forklifts, Air Handling and More
Die Cast Machines
• (5) UBE UA900G11-95 900-Ton Cold Chamber
• UBE 850iS2 850-Ton Cold Chamber (Parts Only)
• Mueller Weingarten GDK-630 800-Ton Cold Chamber
• (2) UBE UA550-IT 600-Ton Cold Chamber
Furnaces
• Gasmac GSX-4400 Stack Melter
• Morex AGMF1800T Tilting Molten Furnace
• (2) Applied Foundry Solutions Melting/Holding Furnaces
• (2) Cal-Miser S 2700 & SO 2700 Gas-Fired Holding Furnaces, 2700-Lb Capacity
• (3) Cal-Miser SH 2700 Gas-Fired Holding Furnaces, 2700-Lb Capacity
Trim Presses
• (4) Metal Mechanics 50-Ton Hydraulic Trim Presses (to 2017), up to 54” x 49″ Die Area, 36″ Stroke, 54″ Open Height
• Metal Mechanics 40-Ton Hydraulic Trim Press, 40″ x 36″ Die Area, 39.5″ Stroke, 52″ Open Height
• (3) Metal Mechanics 35-Ton Hydraulic Trim Presses, up to 48″ x 35″ Die Area, 24″ Stroke, 44″ Open Height
• KR Wilson 28-Ton Hydraulic Trim Press, 42″ x 36″ Die Area, 32″ Stroke, 48″ Open Height
• Kard TP20 20-Ton Hydraulic Trim Press, 42″ x 36″ Die Area, 14″ Stroke, 28″ Open Height
Finishing Equipment
• Goff WM27.5-4-40 Wire Mesh Belt Continuous Blast Machine, 24’L Belt, (4) 10-HP Blast Wheels, Reclaim System
• Goff 1244 Spinner Hanger Blast Machine (2016), (2) 5-HP Blast Wheels, Reclaim System
• (2) Goff 6BB S Barrel Blast Machines (to 2014), 6 Cu. Ft., 15-HP Blast Wheel, Reclaim System, Dust Collector
• (3) Alliance Aquamaster CB-1400E Pass-Thru Parts Washers, 3-Stage, 14″ x 12′ Mesh Belt, 10″ Max Part Height
• AEC Pass-Thru Parts Washer, 12″ x 12′ Mesh Belt, 12″ Max Part Height
Tool Shop & Metalworking
• Wolf 13” x 40” Gap Bed Lathe
• LeBlond Regal 13” x 54” Engine Lathe
• Hardinge DSM-59 9” x 18” Precision Lathe
• Clausing 10” x 30” Tool Room Lathe
• (4) Bridgeport Vertical Milling Machines – 1 & 2-HP
• Edlund 2F15 Drill Press
• (2) Covel & Kent 6” x 18” Surface Grinders
• Gorton P2-2 Pantograph
• Miller Syncrowave 250 TIG Welder
• Meta-Lax 1701 Stress Relief & Weld Conditioning Machine
• Meta-Lax 36″ x 48″ Drilled & Tapped Weld Table
• Dreis & Krump BP0412-6 Finger Brake
• Universal 4830DH-DC100 Blast Cabinet
• Jet HVBS-7MW 7″ x 12″ Horizontal/Vertical Band Saw
• Systems West R1220 DW Electric Oven
• DoAll 1612-0 Vertical Band Saw
• Apex 16″ Disc Grinder
• Quantity of Machine Tool Accessories
Quality Assurance
• North Star Imaging M-5000 X-Ray Machine (2007), 225-KV
• Brown & Sharpe ONE 7.7.5 CMM (2006)
• Rayco R20-303075-50 30” x 30” CMM Fixture Plate
• Angstrom V-950A/32 Spectrometer
• Wilson 3JS Rockwell Hardness Tester
• (4) Cincinnati Test Systems Leak Detectors, w/ Sentinel I28 & I24 Leak Test Systems
• Quantity of Micrometers, Height Gauges, Granite Surface Plates, Setup Blocks, etc.
Support Equipment
• Hino 268 Box Truck (2016)
• Ford Cargo Van
• CAT FGC30N 5,750-Lb LPG Forklift, Side Shift
• (2) CAT 2C5000 4,950-Lb LPG Forklifts, Side Shift
• Mitsubishi FGC25N 4,750-Lb LPG Forklift
• Hyster S40FTS 3,950-Lb LPG Forklift
• Tennant 5680 Floor Sweeper
• Genie GS-1930 Scissor Lift
• (2) Kaeser DSD150 150-HP Rotary Screw Air Compressors
• Eaton PDRCF4600850 Air Dryer
Inspection: April 23, 2025, 8am – 4pm ET
Removal Dates: April 25 – May 16, 2025
Equipment Location: Yoder Die Casting Industries, 2520 Needmore Rd., Dayton, OH 45414
Information from website: https://www.yoderindustries.com/about-us.html
Yoder Industries began as a privately owned and operated manufacturer of aluminum and zinc die castings. Our company was incorporated in 1956 under the sole ownership of J.B. Yoder.
Yoder Industries, Inc., was first located in downtown Dayton, Ohio. In 1956, J.B. Yoder designed and built the first die cast machine used by Yoder Industries and produced inflator bodies for navy life preservers (a product Yoder still manufacturers today).Yoder Industries, Inc., was first located in downtown Dayton, Ohio. In 1956, J.B. Yoder designed and built the first die cast machine used by Yoder Industries and produced inflator bodies for navy life preservers (a product Yoder still manufacturers today). In 1960, J.B. Yoder built the headquarters facility at 2520 Needmore Road.
Permalink: https://www.kineticdiecasting.com/kdc/yoder-industries-auction/
Again, I am disappointed that another USA manufacturing company is closing down. If your company is a former Yoder Industries die casting customer, contact us today to get pricing on aluminum die casting parts
Kinetic Die Casting Company, Inc
6918 Beck Avenue, North Hollywood, CA 91605
sales@kineticdc.com 818-982-9200
“The Parts We Make Today, We Ship Today.
Moving great quality die casting parts to our customers faster.”
Top Die Casting Companies in California 2025
Die Casting Foundry – A Description of the Die Casting Parts Production Process – Die casting is a metal parts manufacturing process in which molten metal is injected, under considerable pressure, into a hardened steel die or also called die casting mold. Dies are often water-cooled. The die is then opened, and the die casting metal parts are ejected (many times thousands of die casting parts each day, sometimes only a few hundred die casting parts). Once the die casting tooling is paid for, die casting parts are a very inexpensive aluminum part manufacturing process. (800) 524-8083 – sales@kineticdc.com
Top Die Casting Companies in California 2025
In 1994, when Kinetic Die Casting Company was founded, there were 76 die casting companies in California.
List of Top Die Casting Companies:
- Alloy Die Casting Company
- Aluminum Die Casting Company
- Ambritt Die Casting Company
- American Die Casting Company
- California Die Casting Company
- Die Cast of America Company
- Dynacast Company
- Hyatt Die Casting Company
- KenWalt Die Casting Company
- Kinetic Die Casting Company
- Pacific Die Casting Company
- RSG Die Casting Company
These companies listed above a the Top Die Casting Foundries are fewer than our prior article in 2011 https://www.kineticdiecasting.com/kdc/southern-california-die-casting-companies/ and fewer die casting companies than in our 2010 article https://www.kineticdiecasting.com/kdc/die-casting-companies-remaining-in-2010/
Kinetic Die Casting Company
(800) 524-8083
sales@kineticdc.com
Closed Die Casting Foundry Companies:
If your die casting supplier is closing or is listed below as closed, contact Kinetic Die Casting Company sales@kineticdc.com or another of the great die casting parts companies listed above. If your supplier is one of the great companies listed below, you no longer have a die casting parts company supplier.
05.08.13 – Alcastco Die Casting Foundry Closed
06.15.16 – Art Mold Die Casting Company Closed
11.30.20 – Bucy Die Casting Company Closed
08.20.24 – Cast-Rite Die Casting Company Closed
06.24.20 – CEP Cast Engineered Products Closed
07.03.09 – Coast Die Casting Company Closed
06.01.12 – Commercial Die Casting Company Closed
09.08.17 – Cox Die Casting Company Closed
04.01.10 – Del Mar Die Casting Company Closed
08.20.24 – International Die Casting Company Closed
09.21.22 – Pioneer Die Casting Company Closed
09.07.16 – Rangers Die Casting Company Closed
Top Die Casting Companies in California 2025
Modern Die Casting Machines
Great news for our customers. Kinetic Die Casting Company An American Die Casting Company (sales@kineticdc.com) had great success with our new automated die casting machine in 2023.
We had so much success that first die casting machine, that we replaced all our old Harvil die casting machines with newer Automated LK Die Casting Machines.
We have less manufacturing production downtime and we have less die casting part porosity. We have better die casting part product quality. We have more reliable production scheduling of our die casting part quantities with these new automated die casting machines.
By adding more of the automated LK die casting machines to Kinetic Die Casting Company production, it will give us better die casting part quality and much more die casting part production capacity for our customers. In other words, we need more die casting production work! We would like to welcome you as our newest manufacturing company customer needing die casting parts. Contact us anytime to become one of our happy die casting part manufacturing customers.
Our contact information for die casting part quotes:
Click for Die Casting Part Prices
https://www.kineticdiecasting.com/replyform.html
Kinetic Die Casting Company
www.kineticdiecasting.com
6918 Beck Avenue, North Hollywood, CA 91605
818-982-9200 sales@kineticdc.com
