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Tag Archives: Die Casting Process
Die Casting Tooling in 2022
Die Casting Tooling. Die casting is an industrial process used by manufacturers which involves forcing melted metal into Die Casting Tooling or also known as molds under extremely high pressure. This process is commonly used in cases where a manufacturer would need a large quantity of small-sized or medium-sized parts. This process can make use of ferrous metals but it usually uses nonferrous materials such as copper, zinc, aluminum, and magnesium among other metals. Die casting is a great process to use where the manufacturer needs to maintain a smooth surface, good quality of parts, and a fairly uniform outcome for each part. There is little or sometimes no need for post-production machining to uniform the parts.
There are two ways to achieve this process; the first is to use the hot chambered machine and the second is to use the cold chambered machine. The former is used for metals with lower melting points and can fill in the cavities of Die Casting Tooling faster compared to the latter. However, there are metals that hot chambered machines cannot handle so cold chambered machines are used in their place.
When it comes to Die Casting Tooling, there are different sizes and shapes to choose from. There are also different styles to use and the cost will vary based on the simplicity or complexity of the mold. They are built usually from hardened steel which takes a lot of time to finish. This is the main part of the whole die casting process and is the most important part.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
The Evolution of Die Casting Process in 2022
The Evolution of Die Casting Process
Literally, the die casting process is a worldwide-known technique which puts together the metallic and plastic parts in a much inexpensive manner. The industry has several applications running and many of which employ the same procedure. The method has been in effect for hundreds of years now and through all these times, the materials and the approach in the technique has likewise changed significantly. As a result, the final outputs are much more impressive these days.
Several hundreds of years ago, the die casting process was confined to that of pouring the molten metal into the die. The process is further known as gravity pressure method. Towards the 1900s when the zinc and aluminum alloys were already available, a lot other die casting application came forth.
The following are among the commonly used die casting process in these days.
The so-called pressure injection process is likewise known as squeeze casting which involves the inputting of any heated metal part in the mold and applying the pressure by means of leverage.
Computer die casting is the procedure that teams up the method with the usefulness of modern technology. The manufacturing industry is nowadays too dependent on the use of computers and it is in this sense that it employs the design and fabrication of the die casting materials.
Anyhow, the concept of die casting process is still intact. What has changed over the number of years is the advancement in the method, the materials used, and the type of technology that aids in the more effective generation of the output at a much reasonable price.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Die Casting Part Pricing-How Die Casting Part Prices are Established in 2022
Die Casting Part Pricing – How to Die Casting Part Prices are Established.
Kinetic Die Casting Company has a specific pricing model that is similar and also different from our competitors. Here are a few issues to think about when asking for a die-casting part price.
- Die Casting Part Size
- Die Casting Part Weight
- Die Casting Material Type
- Inspection Requirements
- Die Casting Part Quantity
- Die Casting Part Tolerances
- Die Casting Part Specifications
- Die Casting Tooling Types
- Additional Labor Needs
- Die Casting Part Secondary Finishing
- Other Fees
The die casting part size and weight effect the part price in a few ways, cycle times or parts per hour, the machine tonnage size required to produce the parts and the part material cost, which also relates to the die casting material type.
The inspection requirements can vary depending on if a (1) visual inspection, or a (2) dimensional inspection or a (3) penetration inspection or an (4) X-Ray inspection or a (5) pressure test inspection are required.
The part quantity has an effect because it will determine if some of the many “one time” or “minimum charge” fees are covered in the production lot.
Die casting part specifications and tolerances add additional labor to a simple casting through inspection and documentation.
The die casting tool can effect the part price by how many cavities are in the tool, how many slides are in the tool, whether additional labor can be removed by the tool, and also if a trim die is available. The mold type also has an effect in the set up time for tooling.
Many times additional labor are needed to complete the die casting part, like threading holes, which also adds to the part cost. Can we use high speed production machining or do we need to use CNC machines.
If there is a polish, ball burnish, bead blast, paint or anodize requirement, that will add to the part cost.
Other fees, some die casting companies charge a “Set Up Fees” or an “Environmental Fees” or an “Energy Surcharge Fees” or a packaging or pallet fee, we do not have any of these hidden fees.
Obviously, this newsletter (already too long) cannot give enough details to satisfy everyone but call us at:
818-982-9200
and a die casting part price discussion can be scheduled.
Contact Kinetic Die Casting Company to buy
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Aluminum Die Casting, Blogger, Die Casting Company, Die Casting Parts, Diecasting Process
Tagged #diecasting, #kineticdc, aluminum, Aluminum Auto Parts, Aluminum Boxes, Aluminum Brackets, Aluminum Die Casting, Aluminum Die Casting Company, Die Casting Company, Die Casting Process
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The Advantages of Aluminum Hardware Brackets over Plastic
Advantages of Aluminum Hardware Brackets over Plastic:
- Plastic is an insulator, while aluminum is electrically conductive. Plastic will need a special coating to achieve a similar result with aluminum (albeit inferior).
- Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
- Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
- Aluminum brackets are much stronger than plastic injection moldings.
- Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
- Plastic molded parts do not do well for chrome plating.
- Plastic can not obstruct electromagnetic emissions.
- Plastic does not do well with many coatings, while aluminum brackets do better on the department.
- Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
- Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
- One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
- Aluminum die castings are non-hazardous and pose no problems to the government.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company makes:
Die Casting Manufacturing
American National Die Casting Parts
Die Casting Business
Zinc Die Casting Company Blog
Posted in Blogger, Bracket, Die Casting Parts, Handle, newsletter, Plastic Parts
Tagged #diecasting, #kineticdc, aluminum, Aluminum Brackets, Aluminum Die Casting, Aluminum Die Casting Company, die casting, Die Casting Parts, Die Casting Process, Die Castings, Kinetic Die Casting Company
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How are Aluminum Military Parts Made in 2022?
How are Aluminum Military Parts Made. It is not surprising anymore if you find out that even military devices have aluminum parts. Indeed, this is true. The operations of military personnel can never be complete and successful without the use of this material. Some of the most common military parts made in aluminum include armored vehicle fire suppression system housing, missile nose piece, fire sensor housing, pump parts, and a lot more.
However, as compared to other aluminum-made materials, aluminum military parts are made differently. It greatly depends on the military device to which it will be attached or used into. In short, aluminum military products are in a made-to-order basis. Unlike other parts that are easily available in the market, a person or an organization that needs military parts needs to order one first before they can have the part they need.
More often than not, an aluminum military part manufacturer works on a specific part in less than a month from the date of order. In most cases, the order can be made in around two weeks’ time. Once the manufacturing of the part is finished, they are conveniently shipped to whoever made the order. With all these, aluminum military parts are made in a longer period than other devices. This is mere because they need to be carefully crafted to promote efficiency at all times. These military parts cannot afford to become failures.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
