Tag Archives: Casting Metal

Porosity in Die Cast Parts Process 2020

The steel die cavity is sprayed with a liquid release agent to prevent the molten metal from sticking to the steel cavity. Much like the cook will spray a pan before baking a cake. The spray dissipates into steam because the die is very hot. Porosity is natural in the Die Casting Process. The molten metal is squirted at a very fast speed and under extreme pressure into the die. It is like a running water hose with a thumb on the nozzle. The metal is moving very rapidly as it is forcibly injected into a steel die cavity, the metal picks up voids and air bubbles from the steam and the turbulence of the injection. The metal is squeezed into the die with a piston to evacuate or to remove and compress most of the voids and air pockets. Those voids and air pockets are called die casting porosity. It is a natural occurrence in the production of die casting parts. To read more about die casting porosity, review our web page: https://www.kineticdiecasting.com/porosity.html

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Permalink: https://www.kineticdiecasting.com/kdc/porosity-in-the-die-casting-process-2/




Kinetic Die Casting Company

E-mail sales@kineticdc.com / 818-982-9200 / 800-524-8083 Toll Free / 818-982-0877 Fax
6918 Beck Avenue, North Hollywood, California USA 91605,
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Cast Parts Diecasting Prices

Die Casting Process
What is Die Casting?
Aluminum Die Casting Prices
Why Should You Use Die Castings?
Kinetic Die Casting Company

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices

Posted in Blogger, Die Casting Alloys, Diecasting Process, newsletter | Tagged , , , , , | Leave a comment

Die Casting Alloys 2020

Die Casting Alloys. A die casting is a method engaged by the metalworking industry to produce and construct metal parts that are good die casting. It is a way of pushing melted metal into reusable molds under high pressure. Flexible alloys are utilized to manufacture a die. The most frequent die casting alloys are zinc, aluminium, magnesium, copper, lead and tin.

Die casting alloys are selected depending on the rewards they have to recommend to manufacturers. Here is how ordinary die casting alloys are distinguished:

  • Zinc
  • It is typically cheaper to utilize for little parts. It is easiest to cast owing to its high ductility. Zinc is also without difficulty plated and has high impact strength while promoting long die life.
  • Aluminium
  • Aluminium is lightweight but has high dimensional stability for multifaceted shapes and narrow walls. It is the most universally utilized of all die casting alloys because of its excellent corrosion resistance, first-rate mechanical properties, high thermal and electrical conductivity and it maintains its strength at high temperature.
  • Magnesium die casting
  • This is the simplest alloy to machine and has an exceptional strength-to-weight ratio. This is the lightest alloy to be utilized in die casting.
  • Copper
  • This has high hardness and corrosion resistance. It has the highest mechanical properties amongst other die casting alloys. It has outstanding wear resistance and dimensional constancy.
  • Lead and Tin
  • Both have high density. And create tremendously close dimensional accuracy. It is frequently utilized for its particular forms of corrosion resistance.

There are other die casting alloys apart from the aforementioned. Picking the correct alloy to utilize will seriously depend on its features.

Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
E-mail sales@kineticdc.com

Permalink: https://www.kineticdiecasting.com/kdc/die-casting-alloys-2020/

Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts
Cast Parts Diecasting Prices

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices

View Kinetic Die Casting profile on Ariba Discovery

Posted in Aluminum Die Casting, Blogger, Die Casting Alloys, Diecasting Process, newsletter | Tagged , , , , , , | Leave a comment

A Comparison: Die Cast Parts or Plastic Parts 2020

A Comparison: Die Cast Parts or Plastic Parts. Within the past decade, plastic molded products have become plentiful in the market. More and more plastic products are being shaped as extra to metal products such as faucet, door knobs, and chair braces. Die casting manufacturing industry is facing an opposing that produces products that do not disintegrate or rust. However, the question is, which is actually better, Die Casting Parts or Plastic Parts?

Durability

Die cast parts are essentially stronger likened to their plastic counterparts. In cases that a material is desired to be built thin and yet tough, die cast parts are desirable. Also, die casting parts can endure a wider range of temperature than their plastic counterparts, permitting them to be more ideal in severe working environments with dangerous temperatures.

Furthermore, since, die casting manufacturers use non ferrous type of metals like aluminum, zinc and magnesium, the quarrel that die cast parts are most probable to corrode easily lacking out of the picture.

Environmental Issue

When it comes to issues with environment, plastic products do not promise very well. If you wonder how long plastic products biodegrade, then the answer is: it takes at least few hundred years. This suggests that old and non-practical plastic products are going to flood the landfills. Likening these plastic products to die cast parts, the latter is really made of recycled material. About ninety five percent of metal utilized in die cast parts production is recycled from recovered parts. With this, metal is established to be a more maintainable material that could be used not only once but countless times over.

A Comparison: Die Cast Parts or Plastic Parts

Steel Parts or Plastic Parts or Die Casting Parts
Metal or Plastic Parts
Custom Metal Part Castings
Die Casting Parts Porosity
Die Casting Pats Photos

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Part Prices

Posted in Blogger, Die Casting Parts, newsletter, Plastic Parts | Tagged , , , , | Leave a comment

Compare Plastic to Die Casting

Compare: Aluminum Die Casting Parts to Plastic Injection Molded Parts. Lately, plastic injection molded products have become very plentiful in the environment. More and more plastic products are being produced as a replacement for metal products such as faucets, door knobs, and chair braces. Die casting manufacturing industry is facing an opposing that produces products that do not disintegrate or rust. However, the question is, which is actually better, Die Casting Parts or Plastic Parts?

Durability

Die cast parts are essentially stronger compared to their plastic counterparts. In cases that a material is desired to be built thin and yet tough, die cast parts are desirable. Also, die casting parts can endure a wider range of temperature than their plastic counterparts, permitting them to be more ideal in severe working environments with dangerous temperatures.

Furthermore, since, die casting manufacturers use non ferrous type of metals like aluminum, zinc and magnesium, the quarrel that die cast parts are most probable to corrode easily lacking out of the picture.

Environmental Issue

When it comes to issues with environment, plastic products are not a good choice. If you wonder how long plastic products biodegrade, then the answer is: it takes at least few hundred years. This suggests that old and non-practical plastic products are going to flood the landfills. Likening these plastic products to die cast parts, the latter is really made of recycled material. About ninety five percent of metal utilized in die cast parts production is recycled from recovered parts. With this, metal is established to be a more maintainable material that could be used not only once but countless times over.

The Parts We Make Today, We Ship Today”


Kineticdc makes:
Aluminum Heat Sinks
Die Casting Car Parts
Aluminum Hardware Brackets
Aerospace Die Casting Parts
Military Die Casting Parts
Aluminum Parts or Plastic Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Permalink: https://www.kineticdiecasting.com/kdc/compare-plastic-to-die-casting/

Posted in Blogger, Die Casting Parts, Diecasting Process, newsletter, Plastic Parts | Tagged , , | Leave a comment

Plastic Strength or Castings

Metal alloy die castings have several advantages over their plastic counterparts. Most manufacturers of automobiles, computers, aircraft and other modern devices have considered the use of die cast metal alloy parts for their final products. Plastic component parts only entertain a few parts in some of these industries. But how do die castings compare to plastic parts? This article will try to answer this question.

Comparing Die Casting Parts to Plastic Parts
https://www.kineticdiecasting.com/casting_metal.html

Die Casting Metal Alloys
Die Casting Aluminum Alloys

Material Characteristics
Compare Polycarbonate to A380 Aluminum alloy

Characteristic
Polycarbonate
A380 Aluminum Metal
Tensile strength
55-75 MPa / 11 ksi
317 MPa / 46 ksi
Melting Temperature
267 C / 513 F
595 C / 1100 F
Density (weight) kg/m cube
1220 kg/m cube
2740 kg/m cube

A380 aluminum die casting alloy is the most common aluminum die casting alloy. It has a ultimate tensile strength of 317 MPa (46 ksi) Plastic is one the most common manufacturing materials that are utilized for various products. However, component parts that are fabricated from plastics are not as durable as the metal castings. Plastic has a tensile strength of 55-75 MPa (11 ksi) . If you are going to compare this to metal, particularly the cast aluminum, you will find out that plastic has great chances of incurring damages. Aside from this, plastic deteriorates rapidly when consistently exposed to heat. Plastic parts are only applicable for final products that do not require too much application of stress.

On the other hand, die cast metal parts are sturdier than plastics. Metal alloys are more resistant to harmful contaminants and extreme weather conditions. They can even bar the unwanted radio frequencies and electromagnetic emissions in some devices. Metal castings are also known to be good electrical conductors; meaning, they are ideal for housing electrical junctions because the metal surfaces can be easily grounded.

Permalink: https://www.kineticdiecasting.com/kdc/plastic-strength-or-castings/

The Parts We Make Today, We Ship Today”
Kineticdc makes:
Die Casting Parts?
Die Casting Aluminum Heat Sinks
Aluminum Boxes Diecastings
Aluminum Parts or Plastic Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Posted in Blogger, Die Casting Alloys, Die Casting Parts, newsletter, Plastic Parts | Tagged , , , , | Leave a comment