Tag Archives: Die Casting Parts

Sand Casting Compared to Die Casting in 2023

Sand Casting Compared to Die Casting. If you are wondering which is better- sand casting or die casting – then this is the right article for you. Whether you need to know about sand casting or die casting advantages or a assessment of both, this article will certainly help you.

In order to have a stronger view of what is better, you must first know what these two methods are all about. Sand casting, as its name proposes, forms its mold with the help of a pattern or model which is pressed into a kind of sand mixture. Die casting on the other hand utilizes toughened tool steel as a mold in making its cast parts.

Both processes are decent choices of metal casting method. It just determined by what kind of metal parts you plan to cast or produce. For big hollow metal parts like cast aluminum automobile parts, sand casting is characteristically used. For minor and more detailed metal parts, die casting is the more perfect process. The casting weight range for sand casting is essentially unlimited while die casting has a range from 1oz up to 20 pounds.

When it comes to mass producing parts, which involves intricate details and flat surface, die casting is the more ideal method. It is because die casting process has a dimensional tolerance of as low as .001 inch, while sand casting has a minimum of .010 inches.

Money-wise, initial expenses for die casting are pricier than the first costs used for of sand casting. Nevertheless, in the long run, die casting has a lot inexpensive labor cost associated to the labor cost experienced by sand casting.


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This is the blog on the Kinetic Die Casting Company web site. We are an Aluminum Die Casting Company. Look at this website page for more details: www.kineticdiecasting.com/aluminum_die_casting.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

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“The Parts We Make Today, We Ship Today”

Kinetic Die Casting Company. Inc.

6918 Beck Avenue, North Hollywood,

California 91605, United States of America

E-mail sales@kineticdc.com

USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get prices for Die Casting Tooling Molds or Parts:

RFQ Die Casting Tooling Part Prices

Kinetic Die Casting Company makes:


  • What Are Die Casting Parts?

  • Die Casting Aluminum Heat Sinks

  • Aluminum Boxes Diecastings
  • What is Aluminum Die Casting

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    Prototype Parts and Die Casting Parts in 2023

    Prototype Parts and Die Casting Parts. We can help you develop your metal product with prototype parts. Kinetic Die Casting Company can make prototype metal parts for our customers, to use for evaluation, prior to making die casting tooling.

    We have produced many types of “pre-production” or prototype parts for our customers. We have produced the following types of parts:

    SLA
    SLC
    Sand Castings
    Prototype machined parts
    Custom Metal Parts …… READ MORE

    We can take your 3D model and create a Stereo Lithography ( SLA ). SLA is a process that converts a three dimensional (3D) file into a plastic part in a matter of a few hours or days. Kinetic Die Casting has provided many SLA parts to prove a design for our customers.

    With the SLA we can then make a SLC or Sand Casting. A SLC is when we coat the SLA with a material to create a “one up” tool …. Metal Prototype Parts

    A sand casting will use the SLA to “make an impression in the sand” over an over to make a few parts.

    In some cases, we can modify an existing die casting part to use as your prototype. In other cases, we can machine your parts from raw aluminum using a CNC machine.

    See our Die Casting Blog for information every day.

    Kinetic Die Casting, Inc.
    6918 Beck Avenue, North Hollywood, CA 91605
    E-mail sales@kineticdc.com
    Toll Free: (800) 524-8083
    Local: (818) 982-9200
    Fax: (818) 982-0877
    www.kineticdiecasting.com

    Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Kinetic Die Casting Capabilities
  • Kinetic Die Casting Jobs
  • FAQ Die Casting Questions and Answers
  • Kinetic Die Casting Company

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    Die Casting Porosity and Its Causes in 2023

    Die Casting Porosity and Its Causes. Die Casting porosity is one of the most common defects in the die casting manufacturing industry. What is die casting porosity? Die Casting porosity is a kind of die casting factory imperfection in which the die cast parts have tiny spaces which covers air within the metal – henceforth, the die cast parts become porous. The porosity of die casting parts could weaken the parts itself if the spaces or voids are very big.

    To clearly understand the causes of the porosity one must know the basic of the die casting procedure. In a nutshell, die casting procedure includes molding molten metal by placing it inside a short cylinder, and then a great force is applied by a piston connected on the cylinder, pushing the molten metal so it would take the form of the die cast die or die cast mold. During this process, the metal is forced along with the air inside of the cylinder to the die casting mold.

    Die casting porosity could be added by several factors like the following:

    Die casting machine pressures.

    Temperature of the metal and the mold.

    The cleanliness of the materials used.

    Design of the die casting mold.

    Design of the die casting part.

    The shot speed of the die casting machine utilized.

    Die casting mold release or die casting spray

    Die casting manufacturers use metals that are non-ferrous or metals that don’t have iron. It is because iron content is the chief reason for oxidation and rusting. Non-ferrous metals include magnesium, tin, lead, copper, zinc and aluminum.

    This is the blog on the Kinetic Die Casting Company web site. Here are some Die Casting Parts Pictures Images. Look at this website page for more details: www.kineticdiecasting.com/kdcgallery/index.php. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Die Casting Prices or Sand Casting Parts
  • Zinc Die Casting Parts
  • American Die Casting Company
  • Aluminum Die Casting Enclosure Box

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    Extruded Aluminum Heatsinks in 2023

    Extruded aluminum heatsinks are made by heating aluminum to the point of a semi-solid state. Then this aluminum is pushed (extruded) through an extrusion die. These aluminum forms have the profile of the die it was pushed through, much like the play dough toy extruder. The simple shapes are stars or circles. These forms are cut to the length needed.

    Aluminum Heatsinks that are extruded typically have a flat bottom and ribs on the top. They can be extruded in lengths of several feet an cut to shorter lengths. Because these extruded aluminum heatsinks were formed by pushing through a die, there is a limitation on details that can be formed on the top and bottom surfaces. If a depression is needed to mount components then it will need to be machined into the part as a pocket as an after operation, dramatically increasing the part cost. More typically, if holes are needed for mounting, they too will need to be machined into the parts as a secondary operation. Any other holes needed so wires or components can pass through have the same limitation.

    The Aluminum Die Casting Process injects metal into a mold or die that forms the top, bottom and sides. Mounting holes, through holes and cavity indentations formed into the part are in the die halfs on the top and bottom. Aluminum Die Casting Heatsinks will have all the features necessary for installing the components and the holes for mounting during the original manufacturing operation. Die casting heatsinks will not require secondary operations for holes and features.

    Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

    Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
    E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
    To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

    The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company makes:
    Automotive Die Casting Parts
    Die Casting Bracket Hardware
    Airplane Die Casting Parts
    Zinc Die Casting Company California
    Aluminum Die Casting Auto Parts

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    Kinetic Die Casting Capabilities in 2023

    Kinetic Die Casting Company uses aluminum die casting to product parts, here are some capabilities.

    Kinetic Die Casting Company
    http://www.kineticdiecasting.com/capabilities.html

    Die casting is a process that involves creating metal parts. This is achieved by forcing molten metal under high pressure into a mold or die cavity. It greatly reduces the need for further post-production processing by producing high quality surfaces, among other things. Most of the tools and products that people use are produced through this process.

    There are different materials used for die casting. One of the most commonly-used materials for this process is aluminum. Aluminum die casting is often used for producing automobile parts and gears and surgical equipment. It is also the preferred material for networking and telecom infrastructures and equipment.

    Among other things, aluminum die casting alloys are lightweight. They have a minimum section thickness of 0.89 mm (0.035 in) and a minimum draft of 1:100. In spite of their being a lighter material, they nonetheless belong to the stronger and harder types. They have an ultimate tenile strength that ranges from 40.5 to 48/ksi and the hardness is between 80-120 HB. The melting range is approximately from 960-1200 degrees Fahrenheit, making them among the most durable when subjected to extremely high temperatures.

    Aluminum die casting alloys are rustproof, non-staining, and have a high conductivity percentage at 55.6-78.6/Btu/fthr.F (thermal) and 23-31% (electrical) per IACS standard. They are most ideal for complex shapes and thin walls and for most electronic applications. Since most aluminum-based alloys are made from 95% recycled materials, their use contributes a lot to the promotion of green technology.

    Summing it up, aluminum-based alloys offer an efficient, cost-effective, and nature-friendly material for developing and improving products and tools that help make people’s lives easier and more productive.

    This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Die Casting Capabilities. Look at this website page for more details: http://www.kineticdiecasting.com/capabilities.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

    “The Parts We Make Today, We Ship Today”

    Kinetic Die Casting Company. Inc.

    6918 Beck Avenue, North Hollywood,

    California 91605, United States of America

    E-mail sales@kineticdc.com

    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:

  • Kinetic Die Casting Capabilities
  • Kinetic Die Casting Jobs
  • FAQ Die Casting Questions and Answers
  • Kinetic Die Casting Company

    Posted in Aluminum Die Casting, Kinetic Die Casting Company | Tagged , , , , , , , , , , | Leave a comment