Die Casting Methods and Applications. To produce die casting for specific applications, the following variations on the basic process can be used. “Squeeze casting” is a method that yields high quality, dense, and heat treatable components. In this method, molten …
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Why Use Aluminum Boxes in 2023
Why Use Aluminum Boxes?
The most electronic component would need to be protected by housing that could keep away outside factors like dust, water, moisture, or sudden impact. Aluminum boxes are suitable enclosures for such items.
These boxes are made from aluminum die casts and they have to die cast lids too. They can also be fitted with covers that can be screwed in place to seal the item away from anything that could damage it.
Aluminum boxes are used as the natural ground for electrical components. Since aluminum conducts electricity, the boxes are also used as the grounding planes for the electronic items being kept.
Many companies use these boxes for RF/EMI shielding too. The boxes used are still made using aluminum die-casting. RF (Radio Frequency) or EMI (Electrical Magnetic Inductance) shielding is means of protection or shielding against radio waves and frequencies that may interfere with the electronic components in the box. The box keeps these outside frequencies away from its content.
As an RF/EMI shield, the aluminum box is electrically conductive and can disperse and absorb any of the outside frequencies and thus, protect the electronic component that is kept inside it.
The aluminum boxes can also be used as enclosures for engine compartments, computer components, computer disk drives, communication devices, motors, car transmissions, or electrical junction boxes.
Aside from the natural conductivity of aluminum, it is a choice of manufacturers for their enclosure needs because aluminum parts weigh less than 1/3 the weight of steel. That could be more cost-effective and it allows easier transport of items.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Aluminum Handle Hardware in 2023
New Aluminum Handle Hardware. Aluminum Handles are found everywhere. At home, at the office you might not notice but you find and use it for your everyday needs. As for example, it is used for handles, common furniture, accessories and design for the house like flower pots and curtains. Aluminum handle hardware brackets are top of the line, because it produced in a way that it would last a lifetime. Through die casting, New Aluminum Hardware Brackets parts are produced as a whole, which means it is not many pieces assembled or welded together. For this reason, the brackets are harder to break or destroy. Aside from this die casting also die cast the holes in to place, thus saving time and money for manufacturer in using machining holes.
New Aluminum Hardware Brackets are recommended than steel brackets because it is very light in weight. It is very good in making you keep things in their correct position. To be exact, it is 1/3 less in weight in comparison to its competition- steel brackets. It is also electrical and heat conductive. These type of handle castings can be sturdier than steel, and are easily massed produced every day. Several methods could be done to create new aluminum hardware brackets. Examples are pressure die casting or extrusion.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Permalink: https://www.kineticdiecasting.com/kdc/aluminum-handle-hardware/
“The Parts We Make Today, We Ship Today”
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Unit Die Tooling in 2023
Kinetic Die Casting also makes Die Casting Unit Die Tooling.
Unit die tooling is usually larger than die cast tooling inserts and usually smaller than a complete mold. Unit die tooling uses less steel than a complete mold, but more steel than a die casting insert. Unit die tooling requires a master unit holder that sits in the die casting machine. Kinetic Die Casting has “master unit holders” in several diverse sizes to accommodate different sized unit dies.
Unit dies will set into a die casting machine faster and more easily than any other form of tooling. Die casting part size and weight are the biggest boundaries to whether a unit die tool is appropriate for your die cast part.
If you have unit die tooling, deliver it to us because we can manufacture aluminum die cast parts with your unit die tooling. Kinetic Die Casting has master holders in many sizes.
For more information, contact our web site and ask about Die Casting Unit Die Tooling.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Aluminum Machining Differs from Steel Parts Machining in 2023
Aluminum Parts Machining Differs from Steel Parts Machining. Aluminum can be used in many ways. However there are different ways on how you can work with it. Aluminum parts machining requires less power compared to steel parts or cast iron parts because they are light weight.
Aluminum parts machining can be different in cast iron machining. It’s the type of tools and tooling technologies that you will use will make a difference.
Kinetic Die Casting Company makes aluminum die cast parts. If you are working with aluminum parts, the spindle of the machine should be strong and forceful. Spindles require higher speeds along with a lesser low-end torque compared to machining other metals like steel. Also, the spindle should be stiff because it will work in very fast conditions. Other experts on this field recommend the use of HSK tapers to ensure accuracy and rigidity. Moreover, if you are using very fast tools, rotating inertia can be reduced with the use of closed-loop spindles powered by a motor.
Furthermore, it requires little cutting forces if you are working out with aluminum parts. The machine has to be well-damped and stiff.
Since you are working with high speeds, there’s a chance of thermal growth. It can create a major problem if you are working out with light metals. It can lead to a major problem if you are working with light metal parts like aluminum.
Find yourself a machine with thermal control system. A cooling system is recommended in order to reduce the frictional heat in the bearings when the higher spindle speeds up. Also, you must protect the spindle against coolant penetration by sealing it because the entire machining operation of a light metal is not dry.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Does Thicker Walls in Die Casting create Stronger Die Cast Parts in 2023?
Kinetic Die Casting Company has helped many customers develop new products. There are many factors singular to the die casting process that are needed to consider such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, and wall thicknesses.
Over the years, I have had to convince several buyers, engineers, and designers that increasing the thickness of the walls or other sections in a die casting part does not increase the part strength. In fact, it does the opposite. As the molten metal is injected through the gate, into the die casting mold, the metal freezes on the wall surfaces of the die on the die casting part exterior and interior. The metal contacting these die surfaces is denser and harder than the section sandwiched between the two wall surfaces.
The first .030” to .050” surface of the casting where the metal is denser is commonly called the “skin” of the die casting. The die casting skin is on both interior surfaces and exterior surfaces. The material between the two skin surfaces is weaker and less dense. A part that has a wall thickness of .080” would have a skin surface of about .060”, on the interior wall .030” and the exterior wall .030”. The section sandwiched between the two skins, approximately .020” would provide little strength.
Die Casting parts should not typically be thicker than .125”. On die casting parts with thicker walls than .125”, the increased thickness decreases the wall strength by increasing opportunities for porosity, shrinkage and laps. Parts that will be machined should only have less than .030” removed to preserve more of the die casting strength and to avoid exposing porosity.
When it comes to increasing strength in aluminum die casting parts, other methods are used. I will detail how to strengthen die casting parts in future articles.
Contact Kinetic Die Casting Company 800-524-8083, if you have a metal product that you are considering manufacturing. We will evaluate your design and make suggestions on other metal manufacturing processes when necessary. If die casting is the best option, we will assist you in material selection, tooling manufacture, and provide the cost for tooling and die casting parts.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Posted in Blogger, Diecasting Process
Tagged #diecasting, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, die casting, Die Casting Company, Die Casting Parts, Die Casting Process, die casting tooling, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing
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