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Die Casting Tooling in 2022
Die Casting Tooling. Die casting is an industrial process used by manufacturers which involves forcing melted metal into Die Casting Tooling or also known as molds under extremely high pressure. This process is commonly used in cases where a manufacturer would need a large quantity of small-sized or medium-sized parts. This process can make use of ferrous metals but it usually uses nonferrous materials such as copper, zinc, aluminum, and magnesium among other metals. Die casting is a great process to use where the manufacturer needs to maintain a smooth surface, good quality of parts, and a fairly uniform outcome for each part. There is little or sometimes no need for post-production machining to uniform the parts.
There are two ways to achieve this process; the first is to use the hot chambered machine and the second is to use the cold chambered machine. The former is used for metals with lower melting points and can fill in the cavities of Die Casting Tooling faster compared to the latter. However, there are metals that hot chambered machines cannot handle so cold chambered machines are used in their place.
When it comes to Die Casting Tooling, there are different sizes and shapes to choose from. There are also different styles to use and the cost will vary based on the simplicity or complexity of the mold. They are built usually from hardened steel which takes a lot of time to finish. This is the main part of the whole die casting process and is the most important part.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
An Aluminum-Made Car
Yes, most of the gadgets we’ve seen in the older James Bond movies may be fictional, but cars like the Aston Martin Vanquish are not. In fact, more and more car manufacturers have started using aluminum car parts in producing vehicles like the Audi A8 and the Honda Insight.
What is common between James Bond and aluminum? The answer is that famous sports car brand Aston Martin. One of the cars that have been used in the movie featured aluminum exterior body panels and flooring. These aluminum car parts made the hero zoom his way on the road like the wind.
There was a time when these carmakers shied away from using aluminum parts because of concerns for costs and concerns for safety. However, with advancement in technology, aluminum parts is becoming a feasible and safe choice for production of car parts. Since some car companies are in a wait-and-see mode, production of such aluminum cars is still relatively low. Aluminum Car Parts Now. Entire Car Soon.
These car manufacturers are still quite conservative about mass producing cars out of aluminum parts because of so many technical reasons that they want to be refined first. There are many advantages to using steel that have not been answered by aluminum parts yet. This is why research is continuously being conducted by die casting companies to develop methods and techniques that can support the aluminum parts revolution in car manufacturing.
Many components though, are being experimented upon like aluminum engine blocks, aluminum cylinder heads, aluminum brackets, aluminum wheels, aluminum panels, aluminum handles, and aluminum body structures. There is also a growing use for aluminum car parts that are weight-intensive like aluminum hoods, aluminum trunks, and others.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
Kinetic Die Casting Company makes:
Aluminum Parts or Plastic Parts
Military Die Casting Parts
Die Casting Tooling
Blogspot Kineticdiecasting
What is the Quality of Die Casting Parts in 2022?
Die Casting Part Quality, What Is The Quality Of Die Casting Parts?
Die casting parts are formed in a die casting tool to a specific shape and size. The variance of one die casting part to another part from the same tool after the tool is proven is very little.
The typical dimensional tolerance for a die casting part is about +/- .002″ from point to point over a short distance. Once the die casting tool is proven, the dimensions from point to point vary only a little. The blue print tolerance for a two decimal dimension (.xx) is usually +/- .015″ and the typical three decimal dimension (.xxx) tolerance is +/- .010.
The biggest variance on a die casting part are measurements:
1. From one side of the parting line to the other, or
2. Dimensions measured from a slide to another part feature.
PARTING LINE
The parting line is the area on the part where the two sides of the tool meet and create a seam in the material.
SLIDE
A slide is a solid member in the tool that creates under cuts. An undercut is a feature that can not be created by pulling the tool apart or a feature that is not perpendicular to the parting line.
Other issues such as POROSITY or FLATNESS or WALL THICKNESSES will be discussed in other newsletters.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
The Evolution of Die Casting Process in 2022
The Evolution of Die Casting Process
Literally, the die casting process is a worldwide-known technique which puts together the metallic and plastic parts in a much inexpensive manner. The industry has several applications running and many of which employ the same procedure. The method has been in effect for hundreds of years now and through all these times, the materials and the approach in the technique has likewise changed significantly. As a result, the final outputs are much more impressive these days.
Several hundreds of years ago, the die casting process was confined to that of pouring the molten metal into the die. The process is further known as gravity pressure method. Towards the 1900s when the zinc and aluminum alloys were already available, a lot other die casting application came forth.
The following are among the commonly used die casting process in these days.
The so-called pressure injection process is likewise known as squeeze casting which involves the inputting of any heated metal part in the mold and applying the pressure by means of leverage.
Computer die casting is the procedure that teams up the method with the usefulness of modern technology. The manufacturing industry is nowadays too dependent on the use of computers and it is in this sense that it employs the design and fabrication of the die casting materials.
Anyhow, the concept of die casting process is still intact. What has changed over the number of years is the advancement in the method, the materials used, and the type of technology that aids in the more effective generation of the output at a much reasonable price.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
The Advantages of Aluminum Hardware Brackets over Plastic
Advantages of Aluminum Hardware Brackets over Plastic:
- Plastic is an insulator, while aluminum is electrically conductive. Plastic will need a special coating to achieve a similar result with aluminum (albeit inferior).
- Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
- Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
- Aluminum brackets are much stronger than plastic injection moldings.
- Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
- Plastic molded parts do not do well for chrome plating.
- Plastic can not obstruct electromagnetic emissions.
- Plastic does not do well with many coatings, while aluminum brackets do better on the department.
- Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
- Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
- One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
- Aluminum die castings are non-hazardous and pose no problems to the government.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company makes:
Die Casting Manufacturing
American National Die Casting Parts
Die Casting Business
Zinc Die Casting Company Blog
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