Oct 042018
 

The die casting aluminum process involves the injection of molten aluminum into molds or casts by using very high pressure. Four essential steps are undertaken in aluminum die casting, first of which is spraying the mold with lubricant and closing the die casting machine. The lubricant is used not only to facilitate casting removal but also to contribute in controlling the temperature of the die casting mold during the die casting process.

Next, high pressure is used to inject or shoot the molten aluminum into the mold. The pressure is maintained once the die is completely filled and the casting has solidified. After the aluminum casting has cooled enough, the dies are then opened and ejector pins remove the shots inside. Scraps are separated from the castings, oftentimes through a special trimming device in a hydraulic press or power press. Secondary operations may be necessary in some aluminum die casting that could entail plating, painting or buffing or tapping a hole in the cast parts.

The high-pressure injection is the most critical step in Aluminum die casting process. The entire cavity of the die cast or mold has to be completely filled with the molten aluminum before any of the casting’s part solidifies. If the injection or shot is swift enough, there won’t be casting discontinuities even in thin, difficult-to-fill sections of the die cast.
Diecasting machine injects aluminum into mold to make parts
Kinetic Die Casting manufactures products like heat sink die castings, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
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The Parts We Make Today, We Ship Today”


Kineticdc makes:
Aluminum Heat Sinks
Die Casting Car Parts
Aluminum Hardware Brackets
Aerospace Die Casting Parts
Military Die Casting Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
#diecasting #manufacturing #aluminum

Permalink: https://www.kineticdiecasting.com/kdc/die-casting-aluminum-process/

Mar 222018
 

Manufacturers are specifying the die casting process to make heatsinks in aluminum. What are Aluminum Heat Sinks? The material, aluminum, has great thermal conductivity.
Aluminum Die Casting Heat Sinks
Aluminum Die Casting Heat Sinks

Aluminum is a strong and durable material, which is why this is an ideal metal to use in heat sinks. This metal is found in the earth and is extracted from ore. Some say that it is more valuable than gold even though it is very abundant since this metal can be used in a variety of ways due to its unique characteristics of being strong, durable yet light in weight. It is used as a part of many appliances people commonly use as well as electronics. Aluminum Heat Sinks are just one of the products made with this metal.



Video of the die casting metal flow into a die casting mold to produce an Aluminum Heat Sinks.

Aluminum Heat sinks have one purpose, and that is to take away the heat from more sensitive parts in the appliance or electronic product it is in. Since electricity produces heat, it can damage the product. By placing a Die Casting Aluminum Heat Sink, the heat is diverted from the wires, boards and other more important parts of the product so that it can continue to function. Since aluminum is a very durable material, it is ideal for this job.

Now, Aluminum Heat sinks are made by using the die casting process, a process which involves melting the aluminum first. The liquid metal will then be injected into molds, these molds will give the metal its new shape. Once the molds are cooled, it can now be opened and that’s it, a new heatsink has been finished. Since heat sinks are used by a lot of manufacturers, they are needed in large quantities. Die casting is the best way to provide large numbers of Aluminum Heat Sinks since it is a fast, cheap and reliable method.
Permalink: https://www.kineticdiecasting.com/kdc/aluminum-heat-sink-diecastings/

Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

The Parts We Make Today, We Ship Today”


Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Mar 082018
 

Die casting Parts are completely recyclable. Die Casting Parts have a Planet-Saving Value. These days, many manufacturers are turning to aluminum.

aluminum die casting alloys

Aluminum is a better material to provide their businesses with excellent products that can boost sales. Die casting aluminum is more than just an aluminum production means; it is considered both as an art and a craft.

Unlike plastic, aluminum alloys are completely recyclable. Aluminum is strong and does not deteriorate over time.
Permalink: https://www.kineticdiecasting.com/kdc/recycling-aluminum-die-castings/

The aluminum die casting alloys used in the aluminum die casting process offer designers that are concerned with post-consumer recyclable a highly favorable material option by way of the die cast parts’ reuse feature. Die cast aluminum parts these days, as well as the entire die casting process itself, give product engineers the chance to create and develop aluminum designs that can save the environment. Thus, components in the die casting process are now made to maintain their integrity and quality through disassembly and the consequent tasks of repair, manufacturing, and reassembly – major options that were not available or possible in past years.

What does all this mean? It means that once the lives of die casting aluminum parts end, they are armed with the potential to return to usefulness by becoming part of some other industrial application, and an Kinetic Die Casting Company an aluminum die casting company can indeed help save the planet.

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

The Parts We Make Today, We Ship Today”


Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Dec 112017
 

Casting is the process of molding metals into different shapes and sizes to create metal parts. One of the oldest casting methods is gravity casting. Gravity casting uses gravity to make sure that all the parts of the mold is filled by the melted metal like aluminum or zinc. A gating system is produced to ensure a good flow of liquid metal. Basically, all you will need is a gating system a good two piece mold and the melted aluminum. After the liquid aluminum is poured into the mold, it will be left to cool. Even with this simple process, complicated pipe designs may be possible by casting pipes into the mold. However, because you will primarily rely on gravity, it is not ensured that the metal will seep into all the parts of the mold. An inferior plate may be produced. Gravity casting can produce as many as 100 parts in a day.

On the other hand, die casting will surely produce an accurate model of the planned metal fixture. This is because it uses high pressure to pump the melted aluminum into the cold chamber mold. Also, the high pressure ensures the smooth and shiny surface of aluminum parts. Die casting can make 500 to thousands of parts in a day.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company

Permalink: https://www.kineticdiecasting.com/kdc/casting-process/

The Parts We Make Today, We Ship Today”


Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Jun 262017
 

What is the High Pressure Aluminum Die Casting Process?
Cold Chamber Die Casting Machine

The image pictured above depicts a Cold Chamber Die Casting Machine as it makes parts. The term “Cold Chamber Die Casting” refers to a separate metal melting furnace. The High Pressure Die Casting, cold chamber die casting process follows this sequence:

1. Look at the image above
2. The die casting machine opens the die casting mold.
3. The prior part is removed and the die cast mold is sprayed for the next part
4. The aluminum is poured using a ladle into a shot cylinder
5. The shot piston injects the metal into the die casting mold.
6. The machine opens and the process starts again.

For more details, look at this webpage: http://www.kineticdiecasting.com/what-is-die-casting.html

High Pressure Die Casting

Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, CA 91605
Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
sales@kineticdc.com

Permalink: https://www.kineticdiecasting.com/kdc/high-pressure-die-castings/