Die Casting Manufacturing Directories- What They are and When you can Find Them. What are Die Casting Manufacturing Directories? These are lists of the companies that manufactures die casting supplies and everything else that any die casting business would need …
Continue reading
Author Archives: admin
Tooling for Die Casting
Tooling for Die Casting is also known as die casting tooling and die casting molds. The tooling for die casting is constructed from steel and is hardened to 40 plus Rockwell. The steel is cut using mill cutters and using an EDM (Electronic Discharge Machining) process. The die casting mold usually takes more than six weeks to create, many times it may take ten or more for larger or more complex die casting molds or tools.
The area of the die cast tooling that creates the form of the part casting (part) is called the die cavity. The die cavity has the inverse shape of the part casting, like a muffin pan. The cavity is usually inside the “cavity insert” a square block of steel that will fit inside a mold base. There are two inserts for each tool, one for the “hot side” and one for the “ejector side”. These inserts are typically the same size in height and width and can vary in depth, depending on the part cavity depth.
The inserts are mounted in a “Die Mold Base” that is much larger than the set of inserts. The hot side of the moldbase has a hole where the molten metal is injected into the die through a cylinder (shot cylinder) pushed with a shot piston. The ejector side of the moldbase has an ejector plate with pins, known as ejector pins, these ejector pins push the completed part casting out of the cavity.
The cost of the die casting tooling is the responsibility of the customer. Sometimes tooling inserts are sold to a customer to save the cost of making die casting tooling. The cost of the moldbase is born by the die casting company.
Posted in Blogger, Tooling Die Casting
Tagged #diecasting, #kineticdc, die casting tooling
Leave a comment
Lost Die Casting Tooling
Twice in the last two weeks, Kinetic Die Casting Company was contacted to see if a lost die casting tool was in our inventory. Two die casting companies closed and the customer did not get their die casting tooling before the die casting company disappeared.
- Cox Die Casting Company, Gardena, California
- and
- American Aluminum Casting Co. Irvington, New Jersey
In each case, the customer needed 100 to 150 die casting parts but did not have the die cast tool. In both cases, we had to price a new 12×15 Unit Die Casting Tool for $17,000 and the die casting parts for around $10 each. That would cost the customer about $123 each for 150 die casting parts. That is a crazy price for a lost die casting tool.
Kinetic Die Casting Company, Inc.
6918 Beck Avenue, North Hollywood, California USA 91605
E-mail sales@kineticdiecasting.com
(818) 982-9200
Kinetic Die Casting
Permalink: https://www.kineticdiecasting.com/kdc/lost-die-casting-tooling/
Posted in Blogger, Tooling Die Casting
Tagged #diecasting, #DiecastingTooling, #DiecastTooling, Manufacturing, Tooling Die Casting
1 Comment
Why Aluminum Die Castings Are Used for Car Brackets
Modern vehicles are engineered to be lighter, stronger, and more efficient than ever before. As automotive manufacturers strive to meet stricter fuel economy standards, improve performance, and enhance safety, material selection has become a critical factor in vehicle design. One component that reflects this evolution is the automotive bracket. Today, many car brackets are made using aluminum die castings, a manufacturing choice that offers significant advantages over traditional steel or fabricated alternatives.
The Role of Brackets in Automotive Design
Car brackets are essential structural components used to support, mount, and position various systems within a vehicle. They hold everything from engine components and exhaust systems to electronics, sensors, lighting, and interior assemblies. Because brackets often experience vibration, thermal cycling, and mechanical loads, they must be both strong and durable while maintaining precise alignment.
At the same time, brackets are produced in high volumes and must meet tight cost and quality targets. Aluminum die casting addresses all of these requirements effectively.
Weight Reduction and Fuel Efficiency
One of the primary reasons aluminum die castings are used for car brackets is weight reduction. Aluminum is significantly lighter than steel, and replacing steel brackets with aluminum can reduce overall vehicle weight without sacrificing strength. Even small weight savings per bracket add up when multiplied across an entire vehicle platform.
Lower vehicle weight directly improves fuel efficiency and reduces emissions. In electric and hybrid vehicles, lightweight components also help extend driving range by reducing energy consumption.
Strength and Structural Performance
Despite being lightweight, aluminum die castings offer excellent mechanical strength. Through thoughtful design, engineers can incorporate ribs, gussets, and varying wall thicknesses into the bracket to enhance load-bearing capability. Die casting allows these features to be formed as part of a single, solid piece.
This results in brackets that are strong, rigid, and resistant to deformation. Because the parts are cast as one piece, there are no welds or joints that could loosen or fail under long-term vibration or stress—an important advantage in automotive applications.
Precision and Dimensional Accuracy
Automotive brackets must fit precisely within complex assemblies. Aluminum die casting provides high dimensional accuracy and repeatability, ensuring consistent part quality across large production runs. Tight tolerances are critical for proper alignment of components such as engines, transmissions, suspension systems, and electronic modules.
The precision of die casting also reduces the need for secondary machining, which lowers production costs and improves manufacturing efficiency.
Cost-Effective High-Volume Production
Die casting is ideally suited for high-volume automotive production. Once tooling is in place, aluminum die cast brackets can be produced quickly and efficiently with minimal material waste. This makes the process highly cost-effective on a per-unit basis.
Additionally, die casting allows multiple functions to be integrated into a single part. Mounting points, bosses, holes, and reinforcement features can all be cast into the bracket, reducing the number of components and simplifying assembly.
Corrosion Resistance and Durability
Vehicles operate in challenging environments that include moisture, road salt, heat, and chemical exposure. Aluminum naturally forms a protective oxide layer that resists corrosion, making aluminum die cast brackets more durable than untreated steel alternatives.
This corrosion resistance extends the service life of brackets and helps maintain vehicle integrity over time. When combined with surface treatments such as powder coating or anodizing, aluminum brackets can perform reliably in even the harshest conditions.
Thermal Performance and Stability
Many automotive brackets are located near heat-generating components such as engines, exhaust systems, or power electronics. Aluminum’s thermal conductivity helps dissipate heat more effectively, reducing thermal stress and maintaining dimensional stability.
This makes aluminum die cast brackets particularly well suited for under-the-hood applications where temperature fluctuations are common.
Design Flexibility and Innovation
Aluminum die casting gives automotive engineers greater freedom to innovate. Complex geometries that would be difficult or expensive to machine can be produced easily through die casting. This flexibility allows for optimized designs that improve strength, reduce weight, and enhance overall vehicle performance.
A Proven Choice for Modern Vehicles
Aluminum die castings are used for car brackets because they deliver a powerful combination of lightweight performance, strength, precision, durability, and cost efficiency. As vehicles continue to evolve toward lighter and more efficient designs, aluminum die cast brackets will remain a cornerstone of automotive engineering—supporting the systems that keep modern cars safe, reliable, and efficient.
Permalink: https://www.kineticdiecasting.com/kdc/why-aluminum-die-castings-are-used-for-car-brackets/
Aluminum Die Casting Car Parts
|
Kinetic Die Casting Company, Inc. 6918 Beck Avenue, North Hollywood, California USA 91605 E-mail sales@kineticdiecasting.com (818) 982-9200 California Die Castings – Die Casting Photos – Technical FAQ – Die Casting Prices – Kinetic Die Casting Company What is Die Casting ? – Why Use Die Casting – Kinetic Abilities – Die Casting Offshore ? – Sand casting prices and die castings – Die Casting Tooling – Kinetic Newsletter |
If you no longer wish to receive these emails, you may unsubscribe here.
Posted in Auto Parts, Blogger, Die Casting Parts, newsletter
Tagged #diecasting, #kineticdc, aluminum, auto parts, automotive, car parts
Leave a comment
Why Aircraft Companies Choose A413 Aluminum Bearing Cup Housings from Kinetic Die Casting Company
In the aerospace industry, component reliability is non-negotiable. Every part used in an aircraft—no matter how small—must meet strict performance, safety, and quality standards. Bearing cup housings are a critical example. These components support rotating assemblies, maintain precise alignment, and endure continuous mechanical loads throughout an aircraft’s service life. For these demanding applications, many aircraft manufacturers rely on A413 aluminum bearing cup housings produced by Kinetic Die Casting Company .
The Importance of Bearing Cup Housings in Aircraft Systems
Bearing cup housings are used to retain and protect bearings within mechanical assemblies such as actuators, control systems, and auxiliary equipment. In aircraft, these housings must maintain exact tolerances to ensure smooth rotation, minimize vibration, and prevent premature wear. Any distortion or material failure can affect performance and, in worst cases, compromise safety.
This makes material selection and manufacturing expertise critical—areas where A413 aluminum and Kinetic Die Casting excel.
Why A413 Aluminum Is Ideal for Aerospace Bearing Housings
A413 aluminum alloy is well known for its excellent castability, pressure tightness, and corrosion resistance. These properties make it especially well suited for aerospace components that require both structural integrity and dimensional stability.
One of the key advantages of A413 aluminum is its ability to produce dense, leak-resistant castings. This is essential for bearing cup housings that may be part of sealed systems or exposed to lubricants, hydraulic fluids, or varying atmospheric conditions. A413’s low porosity characteristics help ensure consistent performance over long operational cycles.
Additionally, A413 aluminum offers good strength-to-weight performance. Weight reduction is a constant priority in aircraft design, and aluminum bearing housings provide the necessary strength without the mass penalty associated with steel components.
Precision Through Die Casting
Aircraft manufacturers choose die casting because it delivers exceptional repeatability and accuracy—qualities essential for bearing components. Die casting allows A413 aluminum to be formed into near-net-shape parts with tight tolerances, smooth surfaces, and consistent wall thickness.
This precision minimizes the need for secondary machining, reduces production time, and ensures uniformity across large production runs. For bearing cup housings, consistent geometry means predictable bearing fit, reduced friction, and improved component longevity.
Why Aircraft Companies Choose Kinetic Die Casting Company
Kinetic Die Casting Company has earned the trust of aerospace customers by delivering high-quality aluminum die cast components that meet demanding specifications. With decades of experience in aluminum die casting, Kinetic understands the critical requirements of aerospace manufacturing, including dimensional accuracy, material integrity, and process control.
Kinetic Die Casting works closely with aircraft companies to ensure bearing cup housings are produced to exact design requirements. From tooling development to production and inspection, every step is carefully managed to maintain consistency and quality.
Engineering Support and Tooling Expertise
One of the key reasons aircraft companies partner with Kinetic Die Casting is the company’s tooling and engineering support. Bearing cup housings often require specialized features such as precise bores, mounting flanges, and reinforcement areas. Kinetic’s team collaborates with customers to optimize designs for die casting, ensuring proper metal flow, reduced stress concentrations, and long-term durability.
This engineering-driven approach helps prevent common issues such as distortion, uneven cooling, or premature wear—critical concerns in aerospace applications.
Consistent Quality and Production Reliability
Aerospace programs depend on suppliers who can deliver consistent quality over extended production timelines. Kinetic Die Casting’s controlled manufacturing processes and experienced production team ensure that every A413 aluminum bearing cup housing meets specification, from first article to full-scale production.
Die casting also enables repeatable high-volume output, making Kinetic a reliable long-term supplier for aircraft companies with ongoing production needs.
Corrosion Resistance and Long-Term Performance
Aircraft components are often exposed to moisture, temperature changes, and aggressive environments. A413 aluminum’s corrosion resistance helps protect bearing housings throughout their service life. When combined with proper surface treatments or coatings, these housings provide excellent durability with minimal maintenance.
Aerospace Die Castings
Aircraft companies buy A413 aluminum bearing cup housings from Kinetic Die Casting Company in Los Angeles California because they require a supplier that understands performance, precision, and reliability. With proven expertise in aluminum die casting, strong engineering support, and consistent production quality, Kinetic Die Casting delivers components that meet the high standards of the aerospace industry.
In an environment where failure is not an option, Kinetic Die Casting remains a trusted partner—producing bearing cup housings that support safe, efficient, and reliable flight.
A413 Die Casting Parts
|
Kinetic Die Casting Company, Inc. 6918 Beck Avenue, North Hollywood, California USA 91605 E-mail sales@kineticdiecasting.com (818) 982-9200 California Die Castings – Die Casting Photos – Technical FAQ – Die Casting Prices – Kinetic Die Casting Company What is Die Casting ? – Why Use Die Casting – Kinetic Abilities – Die Casting Offshore ? – Sand casting prices and die castings – Die Casting Tooling – Kinetic Newsletter |
If you no longer wish to receive these emails, you may unsubscribe here.
Posted in Aircraft Parts, Blogger, Die Casting Parts, newsletter
Tagged #diecasting, #kineticdc, Aircraft Parts, Airplane Parts, Manufacturing
Leave a comment
Producing At Least 500 Die Casting Parts a Day at Kinetic Die Casting Company
Thank you for choosing Kinetic Die Casting Company as your trusted partner for high-quality metal parts. We specialize in manufacturing precision components for our customers using the die casting process, a highly efficient method that delivers durable, intricate parts at impressive speeds.
At its core, die casting involves injecting molten metal—typically aluminum or zinc into a steel mold (called a die) under high pressure. This forces the metal to fill every detail of the cavity, resulting in parts with excellent dimensional accuracy, smooth surfaces, and superior strength. Once the metal solidifies, the part is ejected, and the cycle repeats rapidly.
The speed of die casting is one of its greatest advantages, especially for medium to high-volume production. When the die is mounted in a modern die casting machine, the entire process happens in seconds, allowing us to produce about 500 die casting parts in a single day during a standard 10-hour shift.
500 Die Casting Parts A Day
Die Casting Part Prices
Here’s a step-by-step look at how we achieve this efficient daily output:
1. Die Casting Mold Opening: The die casting machine opens the steel mold halves, preparing for the next cycle.
2. Spray Lubrication: An experienced operator sprays a release agent (lubricant) onto the mold surfaces. This prevents the solidified metal part from sticking and ensures clean ejection while protecting the die.
3. Machine Clamping: The operator closes the mold, and the machine applies several hundred tons of clamping force to keep it securely shut during injection.
4. Metal Alloy Injection: Molten metal, heated to precise temperatures, is shot into the mold cavity at extreme pressure (often 10,000–20,000 psi) and high velocity. This fills even thin walls and complex geometries in milliseconds.
5. Freezing Solidification: Within a few seconds, the metal cools and “freezes” into the exact shape of the mold, forming a strong, dense part.
6. Die Casting Mold Opening: The machine reopens the die, typically in under a minute from the start of the cycle.
7. Die Casting Part Ejection: Ejector pins push the newly formed part out of the mold. Any excess material (like runners or flash) is later trimmed.
8. Shot Cycle Repeat: The process of making a die casting part is called a Shot cycle. The process restarts immediately, often within 60 seconds of the previous part’s completion.
This rapid cycling—usually 45–90 seconds per shot, depending on part size and complexity—translates to roughly 60 parts per hour. Over a full 10-hour workday, that adds up to at least approximately 500–600 high-quality die casting parts per machine per shift.
The ability to consistently produce about 500 die casting parts a day makes this process ideal for industries like automotive, aerospace, electronics, and consumer goods, where reliable volume is essential. Parts range from small hardware components to larger housings and brackets, all benefiting from the process’s repeatability and minimal need for secondary machining.
At Kinetic Die Casting Company, our skilled operators, well-maintained equipment, and quality-focused approach ensure that every one of those 500 daily parts meets your exact specifications. Whether you need prototypes, short runs, or ongoing production, we’re equipped to deliver efficiently and cost-effectively.
Ready to get your 500 die casting parts today? Contact us to discuss your project and experience the speed and precision of professional die casting.
500 Die Casting Parts Daily
|
Kinetic Die Casting Company, Inc. 6918 Beck Avenue, North Hollywood, California USA 91605 E-mail sales@kineticdiecasting.com (818) 982-9200 California Die Castings – Die Casting Photos – Technical FAQ – Die Casting Prices – Kinetic Die Casting Company What is Die Casting ? – Why Use Die Casting – Kinetic Abilities – Die Casting Offshore ? – Sand casting prices and die castings – Die Casting Tooling – Kinetic Newsletter |
If you no longer wish to receive these emails, you may unsubscribe here.
Posted in Blogger, Business, Customers, Die Casting Parts, Diecasting Process, newsletter
Tagged #diecasting, #kineticdc, Diecasting Process, Manufacturing
Leave a comment
