Die Casting Alloys – Kinetic Die Casting Blog

Die Casting Aluminum Process

Aluminum Die Casting, Aluminum Heatsinks, Blogger, Die Casting Alloys, newsletter 1 Response »

Oct 042018

The die casting aluminum process involves the injection of molten aluminum into molds or casts by using very high pressure. Four essential steps are undertaken in aluminum die casting, first of which is spraying the mold with lubricant and closing the die casting machine. The lubricant is used not only to facilitate casting removal but also to contribute in controlling the temperature of the die casting mold during the die casting process.

Next, high pressure is used to inject or shoot the molten aluminum into the mold. The pressure is maintained once the die is completely filled and the casting has solidified. After the aluminum casting has cooled enough, the dies are then opened and ejector pins remove the shots inside. Scraps are separated from the castings, oftentimes through a special trimming device in a hydraulic press or power press. Secondary operations may be necessary in some aluminum die casting that could entail plating, painting or buffing or tapping a hole in the cast parts.

The high-pressure injection is the most critical step in Aluminum die casting process. The entire cavity of the die cast or mold has to be completely filled with the molten aluminum before any of the casting’s part solidifies. If the injection or shot is swift enough, there won’t be casting discontinuities even in thin, difficult-to-fill sections of the die cast.

Kinetic Die Casting manufactures products like heat sink die castings, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
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“The Parts We Make Today, We Ship Today”

Kineticdc makes:
Aluminum Heat Sinks
Die Casting Car Parts
Aluminum Hardware Brackets
Aerospace Die Casting Parts
Military Die Casting Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
#diecasting #manufacturing #aluminum

Permalink: https://www.kineticdiecasting.com/kdc/die-casting-aluminum-process/

Kinetic Aluminum Handles

Aluminum Die Casting, Blogger, Die Casting Alloys, Handle 1 Response »

Sep 132018

Kinetic Die Casting Makes Aluminum Handle Hardware. Handle hardware refers to door and cabinet handles, which need to be able to withstand constant pushes and pulls. When it comes to handle hardware, aluminum is one of the best materials to use when manufacturing handles. Aluminum is strong, durable, and sturdy, and is perfect for ensuring that handle hardware will last despite long-term abuse. Additionally, aluminum is lightweight and cheap, so buying and installing aluminum handle hardware does not burn a hole in customers’ pockets.

Die Casting Aluminum Alloys

Die casting is the best and most reliable method to quickly produce aluminum handle hardware in large quantities. The method involves creating a cast or a mold first to resemble the shape of the handle to be produced. Afterwards, the aluminum is subjected to intense heat so that it becomes liquid. The liquefied metal is then injected into the cast or mold for the aluminum to take the mold’s shape. The mold with the aluminum is then cooled to let the liquid metal set and harden into the new shape. When the aluminum has hardened, the mold is then opened to reveal new aluminum handles. In North Hollywood, California, there is a company called the Kinetic Die Casting Company that specializes in various die-cast parts and products, such as automotive parts, enclosures and housings, aluminum lighting fixtures, and aluminum handle hardware. The company’s website not only showcases its products but also has pages that explain what aluminum handle hardware parts are, what the advantages are of using aluminum for handles, and how to choose the right handle hardware.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Permalink: https://www.kineticdiecasting.com/kdc/kinetic-aluminum-handles/

Kinetic Die Casting utilizes die casting to manufacture parts like aluminum car parts, airplane parts, lighting parts and much, much more. If you would like to request a quote, please visit our website:Die Casting quote

Diecasting Airplane Parts

Aircraft Parts, Aluminum Die Casting, Blogger, Die Casting Alloys, Diecasting Process, newsletter No Responses »

May 312018

Die Castings used for many Aircraft Parts. Demand for diecast airplane parts is increasing in the aircraft industry. Airplanes need lightweight materials for mobility. Moreover, planes require durability and resistance to several stresses while flying. Among metals, aluminum is used to serve as frames or skeletons of the aircraft.

In the aircraft industry, the strength of aluminum is significantly increased by high pressure die casting. Aluminum die castings used for airplane parts are strong against torsion and expansion stresses. These are important considerations since a flying aircraft is subjected to several forces.

In the machining process, there is always an associated imperfection called die casting porosity. This is the amount of gas that combines with the solidifying metal, as it cools in the mold. Porosity is characterized by the size and number of air bubbles inside the finished product. There are three levels of porosity. The second and third levels are unacceptable when it comes to machining airplane parts. This is to guarantee safety of the passengers.

Die castings used for airplane parts are usually made of different aluminum alloys. The two most common die casting alloys for aircraft parts are A380 and A413. For example, Al 7075 is commonly used for making frames because of its toughness.

Permalink: https://www.kineticdiecasting.com/kdc/diecasting-airplane-parts/

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

Recycling Aluminum Die Castings

Aluminum Die Casting, Blogger, Die Casting Alloys, Diecasting Process, newsletter, Plastic Parts No Responses »

Mar 082018

Die casting Parts are completely recyclable. Die Casting Parts have a Planet-Saving Value. These days, many manufacturers are turning to aluminum.

aluminum die casting alloys
Aluminum is a better material to provide their businesses with excellent products that can boost sales. Die casting aluminum is more than just an aluminum production means; it is considered both as an art and a craft.

Unlike plastic, aluminum alloys are completely recyclable. Aluminum is strong and does not deteriorate over time.
Permalink: https://www.kineticdiecasting.com/kdc/recycling-aluminum-die-castings/

The aluminum die casting alloys used in the aluminum die casting process offer designers that are concerned with post-consumer recyclable a highly favorable material option by way of the die cast parts’ reuse feature. Die cast aluminum parts these days, as well as the entire die casting process itself, give product engineers the chance to create and develop aluminum designs that can save the environment. Thus, components in the die casting process are now made to maintain their integrity and quality through disassembly and the consequent tasks of repair, manufacturing, and reassembly – major options that were not available or possible in past years.

What does all this mean? It means that once the lives of die casting aluminum parts end, they are armed with the potential to return to usefulness by becoming part of some other industrial application, and an Kinetic Die Casting Company an aluminum die casting company can indeed help save the planet.

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

“The Parts We Make Today, We Ship Today”

Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Die Casting Aluminum Box Enclosures
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Casting Process

Aluminum Die Casting, Blogger, Die Casting Alloys, Die Casting Parts, Diecasting Process, newsletter No Responses »

Dec 112017

Casting is the process of molding metals into different shapes and sizes to create metal parts. One of the oldest casting methods is gravity casting. Gravity casting uses gravity to make sure that all the parts of the mold is filled by the melted metal like aluminum or zinc. A gating system is produced to ensure a good flow of liquid metal. Basically, all you will need is a gating system a good two piece mold and the melted aluminum. After the liquid aluminum is poured into the mold, it will be left to cool. Even with this simple process, complicated pipe designs may be possible by casting pipes into the mold. However, because you will primarily rely on gravity, it is not ensured that the metal will seep into all the parts of the mold. An inferior plate may be produced. Gravity casting can produce as many as 100 parts in a day.

On the other hand, die casting will surely produce an accurate model of the planned metal fixture. This is because it uses high pressure to pump the melted aluminum into the cold chamber mold. Also, the high pressure ensures the smooth and shiny surface of aluminum parts. Die casting can make 500 to thousands of parts in a day.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company

Permalink: https://www.kineticdiecasting.com/kdc/casting-process/

“The Parts We Make Today, We Ship Today”

Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

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