Die Casting Tooling Molds. The process known as die casting is mainly used in the metalwork industry to create a great number of parts of the same specifications by forcing molten metal which are under high pressure into molds or …
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Category Archives: Die Casting Alloys
Get 500 Die Casting Parts Today
Thank you for being our Kinetic Die Casting parts customer. Kinetic Die Casting Company makes parts for our manufacturing customers using the die casting process. What that means is, we inject molten metal into a steel die mold to make metal parts. When the die casting mold is in the die casting machine, the die casting process to make metal parts is very fast.
Die Casting Process
Get 500 Die Casting Parts Today
It goes like this:
In this way, we make 60 parts for our customer every hour and about 500-600 parts in a 10 hour work shift.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Parts:
Quote Prices Die Casting Parts
Kinetic Die Casting Company makes:
Aluminum Die Casting Handle Hardware
Different Types of Die Casting Alloys
Permalink: https://www.kineticdiecasting.com/kdc/process-500-die-castings-a-day/
Die Casting Parts Porosity
Kinetic Die Casting Company sales@kineticdc.com is experienced in Solving Quality Problems of Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.
To fully understand this concept, you must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal alloy. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two die halves. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.
Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Blogger, Die Casting Alloys, Diecasting Process
Tagged #DieCastingPorosity, Porosity
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More die casting parts and the alloys used to make them
Kinetic Die Casting Company specializes in making die casting parts, sales@kineticdc.com. When undergoing die casting, the type of metal alloy used determines the specific type of die casting that should be employed and the quality by which the die casting parts are made. To give you an idea of which metal alloys to use for you to arrive at your desired casting part, take note of the advantages and disadvantages of using these metal alloys.
Zinc is the easiest alloy to cast because it is highly ductile and has high impact strength and can be easily plated. The low melting point of zinc makes it convenient to be used for small casting parts and is expected to last long.
More die casting parts and the alloys used to make them
Aluminum is a lightweight die casting alloy that contains a high stability to be molded into complicated shapes and sizes. It is known to be very resistant to corrosion and it is noted for its chemical and physical properties such as high electrical and thermal conductivity as well as high temperature tolerance. We use mostly aluminum alloy to die cast our parts
Magnesium is well known to be machined easily, besides being the lightest alloy to be die cast, this metal also has extraordinary strength to weight ratio. Kinetic Die Casting does not die cast parts using magnesium
The high hardness of Copper coupled with its high corrosion resistance provides excellent sheer stress resistance and strong dimensional stability like that of steel. Kinetic Die Casting does not die cast parts using copper
Alloys made from Lead and Tin are high density and are used for production of parts with exceptionally close dimensions. Kinetic Die Casting Company does not die cast parts using lead or tin
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting Company manufactures products like aluminum casting brackets hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Zinc Die Cast Knobs
Zinc die-cast knobs are essential components in various industries, offering durability, versatility, and aesthetic appeal. With excellent strength and corrosion resistance properties, zinc die-cast knobs have become a popular choice for manufacturers due to their ability to withstand both indoor and outdoor applications. This article will delve deeper into the characteristics, benefits, applications, and considerations of zinc die-cast knobs in the manufacturing sector.
Zinc die-cast knobs are manufactured through a process called die casting, which involves injecting molten zinc into a steel mold cavity under high pressure. This process allows for the production of intricate and precise designs, making zinc die-cast knobs a versatile option for various applications. The use of zinc as a base material also contributes to the knobs’ strength and resistance to wear and tear, ensuring a long lifespan even in demanding environments.
One of the key advantages of zinc die-cast knobs is their aesthetic appeal. The material can be easily plated or coated with various finishes, including chrome, nickel, or powder coating, to match different design requirements. This versatility in finishing options allows manufacturers to tailor the appearance of zinc die-cast knobs to suit a wide range of products, from industrial machinery to consumer electronics.
In addition to their visual appeal, zinc die-cast knobs offer excellent tactile feedback and ergonomic functionality. The knobs can be designed with different shapes, sizes, and textures to provide users with a comfortable grip and precise control. This makes zinc die-cast knobs ideal for applications where precise adjustment or manipulation is required, such as in instrumentation panels, control systems, or consumer appliances.
Another significant benefit of zinc die-cast knobs is their cost-effectiveness. The die-casting process allows for high production volumes at a relatively low cost per unit, making zinc die-cast knobs a cost-efficient solution for manufacturers looking to scale up their production. Furthermore, the durability and longevity of zinc die-cast knobs reduce maintenance and replacement costs, providing long-term value for businesses.
Zinc die-cast knobs find wide applications across various industries, including automotive, electronics, furniture, and machinery. In the automotive sector, zinc die-cast knobs are used in dashboard controls, door handles, and HVAC systems, providing drivers with reliable and durable components. In the electronics industry, zinc die-cast knobs are commonly found in audio equipment, home appliances, and industrial machinery, where precision and durability are paramount. When considering zinc die-cast knobs for a specific application, manufacturers should take into account factors such as operating environment, load requirements, and aesthetic considerations. It is essential to work closely with experienced design engineers and material specialists to ensure that the chosen zinc die-cast knobs meet the desired performance criteria and quality standards.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Automotive Die Casting PartsDie Casting Bracket Hardware
Airplane Die Casting Parts
Permalink: https://www.kineticdiecasting.com/kdc/zinc-die-cast-knobs/
Posted in Auto Parts, Blogger, Bracket, Die Casting Alloys, Handle, newsletter
Tagged #Diecast, #diecasting, #DieCastingCompany, #DieCastingParts, #kineticdc, #USA, #Zinc, #ZincDieCasting, #ZincParts, California, Manufacturing
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Die Casting Tools Hot Chamber Machines
Die casting is a widely-used manufacturing process that involves forcing molten metal into a mold cavity under high pressure. This process provides an efficient and cost-effective way to produce intricate metal parts with high precision and consistency. One crucial component in die casting is the die casting tool, which plays a pivotal role in shaping the final product. Among the various types of die casting machines, hot chamber machines stand out for their unique characteristics and applications.
Hot chamber die casting machines are specifically designed for metals with low melting points, such as zinc, tin, and lead. These machines feature a crucible of molten metal connected directly to the die cavity, eliminating the need for a separate melting furnace. This direct linkage enables quick and efficient casting cycles, making hot chamber machines ideal for high-volume production runs.
The die casting tool used in hot chamber machines consists of two main parts: the mold, which shapes the final product, and the ejector pins, which assist in removing the finished part from the mold. The mold is typically made from hardened steel or alloy to withstand the high pressures and temperatures involved in the die casting process. Precision machining techniques are used to create the intricate cavities and features required in the final part design.
One key advantage of hot chamber die casting tools is their ability to produce complex shapes with tight tolerances and excellent surface finishes. The molten metal is injected into the mold cavity at high speed and pressure, ensuring that the material fills all the intricate details of the mold. This results in parts with minimal porosity and high dimensional accuracy, reducing the need for secondary machining operations.
Another benefit of hot chamber die casting tools is their versatility in producing a wide range of part sizes and geometries. From small and intricate components to larger and more robust parts, hot chamber machines can accommodate various design requirements. The tooling design can be customized to suit specific part geometries and production volumes, making hot chamber die casting an adaptable and flexible manufacturing solution.
Maintenance plays a critical role in ensuring the longevity and performance of hot chamber die casting tools. Regular inspection and cleaning of the tooling components are essential to prevent wear and prolong tool life. Proper lubrication of moving parts and replacement of worn-out components are key maintenance practices that help maintain the tooling’s functionality and accuracy over time.
In conclusion, hot chamber die casting tools are integral to the success of die casting operations, providing a reliable and efficient means of producing high-quality metal parts. Their unique design features and capabilities make them well-suited for applications that require precision, speed, and cost-effectiveness. By leveraging the advantages of hot chamber die casting machines and tools, manufacturers can meet the demands of various industries and deliver products that meet the highest standards of quality and performance.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
NADCA-Product-Standards-for-Die-Casting-pdf
Die Casting Porosity
Die Casting Draft Angle
