Tag Archives: die casting tooling

Die Casting Zinc Alloys Quick Info in 2020

Die Casting Zinc Alloys Quick Info. Die casting zinc alloys is a common practice amid metalworkers due to the fact that zinc alloys have several uses.
Zinc
has decent properties: it doesn’t rust, it is light yet durable, it’s non-corrosive, it is multipurpose, and it is easily flexible. Zinc may be shared with other materials such as aluminum, copper, magnesium, and tin, to state a couple. Their arrangements accomplish definite effects dependent on the quantities and types of materials used and the die casting process.
To die cast zinc metals, zinc and other alloys are joined via chemical developments and heated under high temperatures to become fluid. When they attain this molten state, they are forced to pour into die casts where they take on the mold’s design. Upon cooling, the metals keep the shape and stay that way until they are heated again. Here are some ways that zinc alloys are used:
• To coat metal items and guard them from corrosion
• To protect electrical pieces
• To form unbending metal components
• To substitute costly metalworking supplies
• To help as a lightweight alternative for some metal materials
Die casting zinc alloys are worthwhile in generating a lot of things, such as fixtures, vehicles, equipment, tools, weaponry, etc. It is chosen to other means of creating zinc alloys because die casts make it easier for the alloys to be shaped exactly in a little time. Also, it doesn’t take much exertion to pour molten alloy into the cast and let them set resolutely as matched to forging and hammering. Because of its various benefits, die casting zinc alloys has continued to be a extensive practice in metallurgy.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Do you need fast delivery for military die casting parts? Kineticdc shipped military parts that were die castings with impregnation, chemical filmed and machined in less than two weeks from receipt of a purchase order. Know someone that wants to buy die cast parts and can use our die casting services?

kineticdc

Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #zinc

Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts

Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices

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Die Casting Tooling 2020

Die Casting Tooling. Die casting is a modernization that makes it possible to mass production for manufacturers. It is the procedure of forcing molten metal under high pressure into reusable steel molds. These molds are otherwise dubbed dies. It creates multifaceted shapes with high degree of correctness and repeat-ability.

A die casting tooling is employed for high volume of production and is typically a class “A” complete die. It comes in a variety of sizes and shapes. It is frequently made from steel and often weighs several hundred pounds for a complete mold.

A die casting tooling is utilized to produce a part in a die casting machine. Surfeit aluminium from a die casting tooling is manufactured by a die casting trim, saving as much as 15% in the part price by speeding up the manufacture procedure.

Die casting dies, die casting molds and insert die are also known as die casting tooling. It comes either with single cavity or numerous cavities. If the cavity is soft, it can be damaged and wore off from erosion. It generally needs particular understanding on how to mold tooling for aluminium.

To expand its tooling life, die casting tooling needs heat treatment. Getting a prototype to test and produce a design is prudent because it’s reasonably priced and takes less time to construct. Nevertheless, once damaged, a prototype cannot be customized.

Die casting tooling is a requirement in the manufacturing industry. To get a longer life for the molds, be sure to obtain only from toolmakers that utilizes enough steel. The cost differs for trim dies and cavity inserts.

Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company

Die Casting Tooling and Die Casting Molds
Die Casting Tooling Information
Tooling Used in Die Casting
Frequently Asked Die Casting Questions
Die Casting Tile Molds

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Tooling Prices

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Die Casting Tooling Transfer 2019

Kinetic Die Casting Company will make die casting parts for our customers that send us their die casting tools from other die casting companies.

We are still offering a Die Casting Tooling Transfer special.
Manufacturing companies transfer their die casting tooling and we make their parts in just a few weeks.
diecasting_tool_and_trim_die

Kinetic Die Casting Company, a better die casting part supplier.

Kinetic Die Casting Company makes that decision easier.
1. Send us your die casting tooling and die casting molds
2. A purchase order made to us with your old suppliers prices.
3. We will honor the die casting part price paid to the old die casting part supplier.
4. You will get better die casting parts than you received before.
5. We will ship the die casting parts to you in less than 4 weeks.

Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605 USA
Office Hours: Monday through Thursday 6:00 AM to 4:30 PM (Pacific Time)
818-982-9200 – sales@kineticdc.comwww.kineticdiecasting.com

Permalink: https://www.kineticdiecasting.com/kdc/die-casting-tooling-transfer-2019/

Die Casting Tooling and Die Casting Molds
Die Casting Tooling Information
Tooling Used in Die Casting
Frequently Asked Die Casting Questions
Die Casting Tile Molds

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Tooling Prices

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Multiple Cavity Tooling

When our customers buy die casting tooling, they have an option to buy single or multiple cavity tools. In die casting, we are limited in the number of parts we make in a die casting shot. “Shot” refers to a single event in the die casting production shot cycle. The die casting shot cycle is: Die Open, Spray, Die Close, Inject Metal, Open Die, Eject Part and Repeat (More in another article). A shot takes about a minute. With a single cavity tool, we make one part each shot, or one part a minute or 60 parts an hour. If our die casting tool has more than one cavity, we make the proportionate number of parts. A two cavity, multiple cavity die casting tool produces 120 parts an hour and four cavity die cast tooling produces 240 parts an hour.

The more parts we can produce in an hour, the lower the labor cost in the die casting part price. Part prices are lower with a multiple cavity tool.

    Review my other articles on Die Casting Tooling:

  1. Complete Molds, Complete Die Casting Dies
  2. Die Casting Unit Die Tools (DME)
  3. Die Casting Cavity Inserts “Tooling Inserts”
  4. Die Casting Trim Dies

Permalink: https://www.kineticdiecasting.com/kdc/multiple-cavity-tooling/

“The Parts We Make Today, We Ship Today”
What Are Die Casting Parts?
Die Casting Tooling Prices
Die Casting Tooling

Kinetic Die Casting Company
6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

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Die Casting Process

Kinetic Die Casting Company uses the die casting process to make aluminum die castings and zinc die casting parts. The die casting process, simplified, is described as follows:

  1. Our customer provides us tooling (https://www.kineticdiecasting.com/tooling.html), a die, a mold or inserts that we use to make their parts. We can also produce the tooling for our customers.
  2. We put together the tooling and mount the tooling in our die casting machine. This takes a few hours.
  3. We fill a furnace with the proper die casting alloy metal (https://www.kineticdiecasting.com/Alloy_Data.pdf) to make the parts for our customer. The metal takes 4 hours to melt to the casting temperature.
  4. While the furnace is heating up we heat up the tooling to make the castings.
  5. When the tooling is hot and the furnace has melted the aluminum, we begin the die casting process.
  6. We spray the tooling with a release agent so the parts do not stick in the tooling.
  7. We close the tooling inside our die casting machine.
  8. The metal is ladled into a shot sleeve, a piston drives the metal into the tooling using great force.
  9. Our die casting machine opens, the ejector pins push the part out of the tooling
  10. We begin the process again by spraying the tooling.
  11. We repeat this process 200 times to 500 times in a 10 hour shift.
  12. When completed making raw castings, we trim the excess material called “flash”. We use a trim die in a trim press or we sand parts with a belt sander and file them by hand. Sometimes this takes longer than the casting process.
  13. At this point, some parts are put in boxes and shipped the same day. Other parts are machined. Some parts get painted or chemical coated. All parts are inspected prior to shipping to our customers.

This is a very simplified description of the die casting manufacturing process.

The Parts We Make Today, We Ship Today”


Kineticdc makes:
What is Die Casting
Die Casting Part Pictures
Quote Die Casting Part Prices
Diecast Tooling

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Permalink: https://www.kineticdiecasting.com/kdc/die-casting-process/

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