Aluminum Heat Sink Manufacturing

 Aluminum Heatsinks, Blogger, Die Casting Parts, newsletter  1 Response »
Sep 272018
 

Aluminum (or aluminium) is the preferred metal used to produce heat sinks because of aluminum’s thermal conductive properties, the weight of the many aluminum alloys and, the natural electrical conductivity of aluminum.

EXTRUSIONS AS ALUMINUM HEAT SINKS:
Initially, heat sinks were produced as extrusions. The extrusion process is to heat aluminum to a point just before melting temperature and then “squeeze” or extrude the aluminum through a form creating long aluminum sections that will need to be cut into the proper part lengths. Then the part is machined for mounting holes and other features. There is wasted aluminum because the material cut away cannot be used in the extrusion process again. Also, many times the lengths have left over amounts that are too short to be used to make parts.
aluminum die casting heatsink
DIE CASTINGS AS ALUMINUM HEAT SINKS:
In the die casting process, we inject aluminum into a die forming the heat sink. As a die casting part, the mounting holes and special features can be die cast into a “net shape” part. There is not wasted aluminum in the die casting process because the excess aluminum is remelted and used to form additional parts. Also in the die casting process, there are no “left over” sections.

ADVANTAGES OF DIE CASTING HEAT SINKS:
1. Machining holes and features is not necessary saving money in the production process.
2. Time is saved in manufacturing because machining is not necessary.
3. No wasted aluminum.

Kinetic Die Casting Company produces many types of aluminum heat sink parts. Contact Kinetic Die Casting Company to purchase your die casting parts or die casting tooling.

“The Parts We Make Today, We Ship Today”


Kineticdc makes:
What Are Die Casting Parts?
Die Casting Aluminum Heat Sinks
Aluminum Boxes Diecastings

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

Permalink: https://www.kineticdiecasting.com/kdc/aluminum-heat-sink-manufacturing/

Aluminum Chassis Enclosures

 Aluminum Die Casting, Blogger, Die Casting Parts, Enclosures, newsletter  1 Response »
Aug 302018
 

Aluminum Chassis Enclosure Castings. High pressure die casting is the process used to make aluminum box enclosures and chassis housing castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.

Furthermore, Aluminum is a great metal to work with. Unlike other metal alloys, it has several strengths. This metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.

Advantages of aluminum chassis castings include:

  • Aluminum can be stronger than steel
  • three times greater axial load strength
  • Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
  • Fewer failures and returns to the OEM
  • Weight is lighter by two and a half times for lesser shipping costs
  • Less finishing costs
  • Raw parts manufacturing costs are much less
  • Better looking parts

Also, you can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.

The use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.

Die Casting Parts
Die Casting Parts

Kinetic Die Casting Company makes Aluminum Die Casting Parts. As a die casting company, we make these parts every day and ship thousands of these aluminum die castings every week.
Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Sales@kineticdc.com

“The Parts We Make Today, We Ship Today”


Kineticdc makes:
What Are Die Casting Parts?
Die Casting Aluminum Heat Sinks
Aluminum Boxes Diecastings

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Permalink: https://www.kineticdiecasting.com/kdc/aluminum-chassis-enclosures/

#kineticdc #diecasting #aluminumboxes

Aluminum Bracket Castings

 Blogger, Bracket, Die Casting Parts, Kinetic Die Casting Company, newsletter  1 Response »
Aug 232018
 

High Pressure Castings for Aluminum Hardware Brackets vs. Aluminum Sand Castings. Aluminum hardware brackets are used in fountains, lighting fixtures, and electric fans. In construction projects, aluminum hardware brackets in the form of braces are used to hold wooden beams at the correct angle while a structure is still being built. It goes without saying that aluminum hardware brackets are used for various purposes in everyday life, so how can they be manufactured quickly enough to meet consumers’ needs?
Die casting parts pictures

To make aluminum hardware brackets, manufacturers can use either the pressure die casting method or sand casting, which are just two of the many methods used to cast aluminum. Pressure die casting basically involves melting the aluminum, which is then injected under pressure into a hardened steel mold or die in the shape of a bracket. Afterwards, the mold is cooled, often in water. When the aluminum has hardened, half of the mold is moved and ejector pins push out the new aluminum cast that is now a hardware bracket. Sand casting, on the other hand, involves mixing sand with binders and compacting water around metal or wooden pattern halves to produce a mold that is shaped as a bracket. The mold is then removed from the pattern, and aluminum is poured into the mold’s cavities. The mold is cooled first and afterwards, it is broken to remove the aluminum cast which has settled into the shape of the mold. Sand casting is suitable for producing both ferrous and non-ferrous castings in a wide range of sizes and shape complexity, while pressure die casting is appropriate for manufacturing small to medium non-ferrous castings of thin walls and varying complexity. The method for producing aluminum hardware brackets obviously depends on the purpose for which aluminum hardware brackets are to be used.



Kinetic Die Casting Company

Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

“The Parts We Make Today, We Ship Today”


Kineticdc makes:
Aluminum Heat Sinks
Die Casting Car Parts
Aluminum Hardware Brackets
Aerospace Die Casting Parts
Military Die Casting Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Permalink: https://www.kineticdiecasting.com/kdc/aluminum-bracket-castings

Kinetic Auto Parts

 Aluminum Die Casting, Auto Parts, Blogger, Die Casting Parts, newsletter  1 Response »
Jun 072018
 

Kinetic Die Casting Company Makes Aluminum Auto Parts – A few months ago, an automotive parts customer contacted me; he makes aluminum hydraulic pumps for cars. He asked if he could move his die casting tooling inserts from his current die casting supplier to Kinetic Die Casting Company. He is getting over 50% leakage rejects from his current die casting supplier due to porosity. His product is prone to porosity because it has very thick material areas and very thin material areas. It would take a special effort to improve his production part process.


We gave him a price that was higher than he was currently paying and he agreed. What happened then was, he sent us his tooling inserts and we mounted his die casting inserts in our mold base and made his aluminum automotive pump parts. He was shocked at the difference. He had very few parts that leaked. We succeeded because we process every die casting job as a special job. Our single piece flow has also become single order flow.

I received this same request from that same customer this week, on a different part. He is also losing over 50% of his parts due to porosity leakage in his pumps. He now knows we can help him. The part cost is higher, but his total cost is much lower because he has fewer failures in his product.

Contact Kinetic Die Casting if you are getting bad products and we will help you.

Permalink: https://www.kineticdiecasting.com/kdc/kinetic-auto-parts/ ?

How We Make Aluminum Handles

 Blogger, Die Casting Parts, Diecasting Process, Handle, newsletter  No Responses »
Apr 262018
 

Kinetic Die Casting Company makes many types of aluminum hardware, such as aluminum handles. Aluminum Handle Hardware parts are common everywhere. These handles are in vehicles, cars, doors, enclosures, equipment and homes. Hardware parts from aluminum handles or brackets are produced near net shape, which means it can be produced without any welding pieces or assembly pieces. A die casting aluminum handle is stronger than a weldament. This makes Aluminum handle hardware very easy to use, light weight and at the same time strong. They are a common sight in equipment, household door knobs, stops, shower knobs, cabinets, bolts, garden furniture, locks, lifts, kitchen utensils, sliding doors window handles and almost everything you can see at home.

We make these handles using the aluminum die casting process. This process uses high pressure to inject molten aluminum into a steel mold to produce handle hardware parts.

Die Casting Handle Part
Die Casting Handle Parts

Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Brackets. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die castings every week. Contact us to get die casting prices http://www.kineticdiecasting.com/replyform.html.

Sales@kineticdc.com

“The Parts We Make Today, We Ship Today”


Kineticdc makes:
Enclosures Boxes Castings
Automotive Die Casting Parts
Die Casting Handle Hardware
Tooling for Die Casting

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

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