Tag Archives: Aluminum Alloys

Exploring the Process of High Pressure Die Casting 2021

Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.

The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.

The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.

In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company

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Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
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The Basics of Die Casting Alloys 2021

The Basics of Die Casting Alloys. Die-casting is very comparable to permanent mold casting, only that the metal which is pushed into the mold experiences higher pressures which total to 10-210Mpa (1,450-30,500) psi. Because of this, the exterior of the die-cast is very fine; the dimensions are also much more precise at 0.2% of casting dimension.

Die-casting may be done in two different ways, either utilizing a cold chamber method or by employing a hot chamber procedure. Both vary in the time exposure of the melt which certain metals need either more or less. Cold chamber procedures are typically utilized for aluminum and copper, also counting its fellow die casting alloys. The metal is located in the cold chamber for each shot and requires less time exposure of the melt. Hot chamber methods normally are utilized for metals that have low melting points and high fluidity. This includes zinc, tin and lead. The die cavity is located permanently in the melted metal. The inlet port of the pressurizing cylinder is exposed as the plunger moves to its opening position. This permits a different charge of melted metal to fill the cavity.

Aluminum, Zinc and Copper are the die casting alloys that are chiefly utilized in die-casting for a variety of reasons. Die-castings are restricted from 20kg to a maximum that is reliant on the metal. Large castings typically have superior porosity problems because of the trapped air and the premature hardening of the die-cast cavity. In essence, many things must considered when performing die-casts in order to make certain the excellence of the metals. Die casting alloys guarantee excellent quality and a great finish.

Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company

The Basics of Die Casting Alloys
Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
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Die Casting Zinc Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200
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Aluminum Alloy in 2021

Aluminum die casting alloy is lightweight and possesses the stability to come up with thin walls and different shapes. This metal can resist corrosion and other mechanical properties. Moreover, it has excellent electrical and high thermal conductivity. Above all, aluminum die castings can withstand high pressure and temperature. That’s why aluminum is the most common metal used in die casting.

Die casting started in 1800. A patent was granted for the first machine for die casting printing in the year 1849. The die casting process was only limited to printer’s type but development of other shapes have been developed many years after. Aluminum die casting was introduced in 1914 and it gained popularity. Furthermore, die casting this kind of metal is still used today.

The Aluminum Die Casting Process of exerting high pressure to molten aluminum into molten cavities. These molds are called dies. They can be designed to come up with accurate and complex shapes. Parts can be defined to produce textured or smooth surfaces. Die cast products range from aircraft and automobile parts, toys, and even household utensils.

Die casting is an economical and efficient process that offers a wide range of components and shapes. Parts that have been made through die casting have long service life. Moreover, it provides high-speed production and requires less or no machining at all. Furthermore, you can make thousands of similar castings before you use additional tools.

Aluminum die casting company generates parts that are dimensionally stable and strong, while maintaining close tolerances. Also, parts that have been die casted are stronger compared to plastic injection moldings.

Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200
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Die Casting Zinc Alloys Quick Info in 2020

Die Casting Zinc Alloys Quick Info. Die casting zinc alloys is a common practice amid metalworkers due to the fact that zinc alloys have several uses.
Zinc
has decent properties: it doesn’t rust, it is light yet durable, it’s non-corrosive, it is multipurpose, and it is easily flexible. Zinc may be shared with other materials such as aluminum, copper, magnesium, and tin, to state a couple. Their arrangements accomplish definite effects dependent on the quantities and types of materials used and the die casting process.
To die cast zinc metals, zinc and other alloys are joined via chemical developments and heated under high temperatures to become fluid. When they attain this molten state, they are forced to pour into die casts where they take on the mold’s design. Upon cooling, the metals keep the shape and stay that way until they are heated again. Here are some ways that zinc alloys are used:
• To coat metal items and guard them from corrosion
• To protect electrical pieces
• To form unbending metal components
• To substitute costly metalworking supplies
• To help as a lightweight alternative for some metal materials
Die casting zinc alloys are worthwhile in generating a lot of things, such as fixtures, vehicles, equipment, tools, weaponry, etc. It is chosen to other means of creating zinc alloys because die casts make it easier for the alloys to be shaped exactly in a little time. Also, it doesn’t take much exertion to pour molten alloy into the cast and let them set resolutely as matched to forging and hammering. Because of its various benefits, die casting zinc alloys has continued to be a extensive practice in metallurgy.
This is the blog on the Kinetic Die Casting Company web site. We make several types of Aluminum Handle Parts. Look at this website page for more details: www.kineticdiecasting.com/handle.html. Contact Kinetic Die Casting Company at 818-982-9200 or email us at sales@kineticdc.com. Use this webpage to request “die casting part prices” www.kineticdiecasting.com/replyform.html

Do you need fast delivery for military die casting parts? Kineticdc shipped military parts that were die castings with impregnation, chemical filmed and machined in less than two weeks from receipt of a purchase order. Know someone that wants to buy die cast parts and can use our die casting services?

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Call us and let us know 818-982-9200.
Kinetic Die Casting Company 6918 Beck Avenue North Hollywood California 91605
www.kineticdc.com #diecasting #kineticdc #manufacturing @kineticdc #zinc

Kineticdc makes:
Automotive Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts

Die Casting Alloys
Die Casting Alloys
Die Casting Metals and Technical Terms
Die Casting Technical Information
Die Casting Aluminum Parts
Die Casting Zinc Parts

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices

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Porosity in Die Cast Parts Process 2020

The steel die cavity is sprayed with a liquid release agent to prevent the molten metal from sticking to the steel cavity. Much like the cook will spray a pan before baking a cake. The spray dissipates into steam because the die is very hot. Porosity is natural in the Die Casting Process. The molten metal is squirted at a very fast speed and under extreme pressure into the die. It is like a running water hose with a thumb on the nozzle. The metal is moving very rapidly as it is forcibly injected into a steel die cavity, the metal picks up voids and air bubbles from the steam and the turbulence of the injection. The metal is squeezed into the die with a piston to evacuate or to remove and compress most of the voids and air pockets. Those voids and air pockets are called die casting porosity. It is a natural occurrence in the production of die casting parts. To read more about die casting porosity, review our web page: https://www.kineticdiecasting.com/porosity.html

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

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Kinetic Die Casting Company

E-mail sales@kineticdc.com / 818-982-9200 / 800-524-8083 Toll Free / 818-982-0877 Fax
6918 Beck Avenue, North Hollywood, California USA 91605,
Kineticdc makes:
Aluminum Heat Sinks
Automotive Die Casting Parts
Airplane Die Casting Parts
Light Fixture Die Casting Parts
Consumer Products Aluminum Parts
Aerospace Die Casting Parts
Military Die Casting Parts
Die Casting Tooling
Cast Parts Diecasting Prices

Die Casting Process
What is Die Casting?
Aluminum Die Casting Prices
Why Should You Use Die Castings?
Kinetic Die Casting Company

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Parts Prices

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