07/28/23 NADCA/AFS Golf – Suppliers to California’s two largest metal casting chapters are again coming together for a day of golf and networking. Early Birds SAVE $50/golfer and $50 on Tee Signs: Register before August 1st! Over 135 industry professionals …
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Zinc Die Cast Auto Parts
Zinc die cast auto parts have revolutionized the automotive industry, offering a perfect combination of durability, precision, and cost-efficiency. As a popular choice for manufacturing various automotive components, zinc die casting provides exceptional strength and corrosion resistance that meet the high demands of the automotive sector.
The process of zinc die casting involves injecting molten zinc metal under high pressure into a steel mold cavity, allowing intricate and complex shapes to be produced with excellent dimensional accuracy. This manufacturing method enables the production of auto parts with thin walls, fine details, and tight tolerances, making zinc die casting a preferred option for a wide range of automotive applications.
One of the key advantages of using zinc die cast auto parts is their superior strength-to-weight ratio. Zinc alloys, such as Zamak, offer high strength and rigidity, making them ideal for producing lightweight yet robust components for automotive vehicles. This strength ensures that zinc die cast auto parts can withstand the rigors of daily use, providing long-lasting performance and reliability.
In addition to their strength, zinc die cast auto parts also exhibit excellent corrosion resistance, making them well-suited for use in various automotive environments. The inherent properties of zinc alloys prevent rust and deterioration, ensuring that auto parts remain in optimal condition even under harsh conditions like exposure to moisture, chemicals, or temperature fluctuations. This corrosion resistance enhances the longevity and durability of zinc die cast auto parts, making them a cost-effective choice for automotive manufacturers.
Furthermore, zinc die casting offers exceptional design flexibility, allowing auto parts to be produced in a wide range of shapes and sizes to meet specific performance requirements. The ability to create intricate geometries and complex features through zinc die casting enables automotive designers to optimize product designs for functionality, performance, and aesthetics. This versatility in design allows for the production of customized auto parts that can enhance the overall performance and appearance of vehicles.
Another significant advantage of zinc die cast auto parts is their cost-efficiency. The high productivity and repeatability of the die casting process result in lower production costs compared to other manufacturing methods. The fast cycle times and minimal post-processing required for zinc die casting further contribute to reducing overall production costs, making it an economical choice for automotive manufacturers looking to maximize efficiency and profitability.
Additionally, the recyclability of zinc alloys used in die casting makes zinc die cast auto parts an environmentally sustainable option for automotive applications. Zinc is a fully recyclable material that can be melted down and reused without degradation in quality, reducing the environmental impact of manufacturing processes and promoting a circular economy approach within the automotive industry.
In conclusion, zinc die cast auto parts offer a winning combination of strength, durability, corrosion resistance, design flexibility, cost-efficiency, and sustainability that make them an ideal choice for automotive manufacturers. With their unmatched performance and reliability, zinc die cast auto parts play a crucial role in enhancing the safety, efficiency, and overall quality of vehicles on the road.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Metal Casting Parts or Plastic Parts
Military Die Casting Parts
Die Casting Tooling
Permalink: https://www.kineticdiecasting.com/kdc/zinc-die-cast-auto-parts/
Posted in Auto Parts, Blogger, Die Casting Parts, newsletter
Tagged #AutoParts, #CarParts, #diecasting, #kineticdc, #Zinc, #ZincDieCasting, #ZincParts, automotive
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Fixing Porosity In Die Casting Parts
Solving Problems of Die Casting Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.
Fixing Porosity In Die Casting Parts
To fully understand this concept, one must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two dies. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.
There are three levels of die casting porosity in finished metal parts. The first two levels are acceptable, depending on the expected usage of the part. The third level means that the object is highly porous. There are large gas bubbles inside that will weaken the product against tension.
Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company sales@kineticdc.com
Posted in Blogger, Diecasting Process, newsletter
Tagged #diecasting, #DieCastingPorosity, #kineticdc
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The Advantages of Aluminum Die Casting
Aluminum die casting is a widely used manufacturing process that offers numerous advantages over other casting methods. This versatile technique allows manufacturers to produce intricate and complex components with exceptional precision and cost-effectiveness. In this post, we will explore the advantages of aluminum die casting and understand why it is favored by industries worldwide.
Lightweight and Strong:
Aluminum is renowned for its excellent strength-to-weight ratio. Components produced through die casting are remarkably lightweight while maintaining high structural integrity. This advantage makes aluminum die casting ideal for applications in the automotive, aerospace, and consumer electronics industries, where weight reduction is crucial for fuel efficiency and performance.
Design Flexibility:
Die casting offers designers and engineers a high degree of freedom in component design. The process allows for the creation of complex shapes, intricate details, thin walls, and sharp angles that may be challenging to achieve with other casting methods. The versatility of aluminum die casting enables the production of aesthetically pleasing and functional components, giving manufacturers a competitive edge in the market.
Excellent Surface Finish:
Aluminum die casting results in parts with a superior surface finish. The process minimizes the need for secondary operations such as polishing or painting, reducing overall production costs. The smooth and uniform finish obtained through die casting enhances the visual appeal of the components, making them suitable for applications where appearance is crucial.
Cost-Effective:
Aluminum die casting is a cost-effective manufacturing process. High-speed production enables manufacturers to produce large quantities in a short timeframe, leading to economies of scale. The tooling costs associated with die casting can be recovered quickly due to the high productivity and efficiency of the process. Moreover, aluminum die casting machines have long service lives, further reducing production costs in the long run.
Superior Thermal Conductivity:
Aluminum possesses excellent thermal conductivity properties, making it suitable for applications where heat dissipation is critical. Components produced through aluminum die casting efficiently transfer heat, ensuring optimum performance and preventing overheating. This advantage makes it a preferred choice in industries such as automotive, LED lighting, and electronics.
Aluminum die casting offers a wide range of advantages that make it a preferred choice for manufacturers worldwide. From its lightweight and strong properties to its excellent surface finish and thermal conductivity, this manufacturing process provides unmatched design flexibility and cost-effectiveness. Ultimately, aluminum die casting helps companies produce high-quality components that meet the demands of modern industries.
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Metal Casting Parts or Plastic Parts
Die Casting Tooling
Top Die Casting Companies in California 2025
Die Casting Foundry – A Description of the Die Casting Parts Production Process – Die casting is a metal parts manufacturing process in which molten metal is injected, under considerable pressure, into a hardened steel die or also called die casting mold. Dies are often water-cooled. The die is then opened, and the die casting metal parts are ejected (many times thousands of die casting parts each day, sometimes only a few hundred die casting parts). Once the die casting tooling is paid for, die casting parts are a very inexpensive aluminum part manufacturing process. (800) 524-8083 – sales@kineticdc.com
Top Die Casting Companies in California 2025
In 1994, when Kinetic Die Casting Company was founded, there were 76 die casting companies in California.
List of Top Die Casting Companies:
- Alloy Die Casting Company
- Aluminum Die Casting Company
- Ambritt Die Casting Company
- American Die Casting Company
- California Die Casting Company
- Die Cast of America Company
- Dynacast Company
- Hyatt Die Casting Company
- KenWalt Die Casting Company
- Kinetic Die Casting Company
- Pacific Die Casting Company
- RSG Die Casting Company
These companies listed above a the Top Die Casting Foundries are fewer than our prior article in 2011 https://www.kineticdiecasting.com/kdc/southern-california-die-casting-companies/ and fewer die casting companies than in our 2010 article https://www.kineticdiecasting.com/kdc/die-casting-companies-remaining-in-2010/
Kinetic Die Casting Company
(800) 524-8083
sales@kineticdc.com
Closed Die Casting Foundry Companies:
If your die casting supplier is closing or is listed below as closed, contact Kinetic Die Casting Company sales@kineticdc.com or another of the great die casting parts companies listed above. If your supplier is one of the great companies listed below, you no longer have a die casting parts company supplier.
05.08.13 – Alcastco Die Casting Foundry Closed
06.15.16 – Art Mold Die Casting Company Closed
11.30.20 – Bucy Die Casting Company Closed
08.20.24 – Cast-Rite Die Casting Company Closed
06.24.20 – CEP Cast Engineered Products Closed
07.03.09 – Coast Die Casting Company Closed
06.01.12 – Commercial Die Casting Company Closed
09.08.17 – Cox Die Casting Company Closed
04.01.10 – Del Mar Die Casting Company Closed
08.20.24 – International Die Casting Company Closed
09.21.22 – Pioneer Die Casting Company Closed
09.07.16 – Rangers Die Casting Company Closed
Top Die Casting Companies in California 2025
Modern Die Casting Machines
Great news for our customers. Kinetic Die Casting Company An American Die Casting Company (sales@kineticdc.com) had great success with our new automated die casting machine in 2023.
We had so much success that first die casting machine, that we replaced all our old Harvil die casting machines with newer Automated LK Die Casting Machines.
We have less manufacturing production downtime and we have less die casting part porosity. We have better die casting part product quality. We have more reliable production scheduling of our die casting part quantities with these new automated die casting machines.
By adding more of the automated LK die casting machines to Kinetic Die Casting Company production, it will give us better die casting part quality and much more die casting part production capacity for our customers. In other words, we need more die casting production work! We would like to welcome you as our newest manufacturing company customer needing die casting parts. Contact us anytime to become one of our happy die casting part manufacturing customers.
Our contact information for die casting part quotes:
Click for Die Casting Part Prices
https://www.kineticdiecasting.com/replyform.html
Kinetic Die Casting Company
www.kineticdiecasting.com
6918 Beck Avenue, North Hollywood, CA 91605
818-982-9200 sales@kineticdc.com
