World energy consumption increased by 60% during the last 26 years. Energy use in the U.S. increased by 81% during the same time period and continues to increase every year with new gadgets and appliances that require electricity to function. …
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Tag Archives: Die Casting Company
Methods for making Aluminum Heat Sinks Die Castings
Methods for making Aluminum Heat Sinks Die Castings. What are heat sinks? They are usually fastened to electronic devices like those with integrated circuits to release heat when it is working. With that said, heat sinks need to have a wide surface area which will determine their capability to dissipate the heat.
Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting.
If you would like to get a quote, please visit our website: Kinetic Die Casting Company
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Does Thicker Walls in Die Casting create Stronger Die Cast Parts in 2023?
Kinetic Die Casting Company has helped many customers develop new products. There are many factors singular to the die casting process that are needed to consider such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, and wall thicknesses.
Over the years, I have had to convince several buyers, engineers, and designers that increasing the thickness of the walls or other sections in a die casting part does not increase the part strength. In fact, it does the opposite. As the molten metal is injected through the gate, into the die casting mold, the metal freezes on the wall surfaces of the die on the die casting part exterior and interior. The metal contacting these die surfaces is denser and harder than the section sandwiched between the two wall surfaces.
The first .030” to .050” surface of the casting where the metal is denser is commonly called the “skin” of the die casting. The die casting skin is on both interior surfaces and exterior surfaces. The material between the two skin surfaces is weaker and less dense. A part that has a wall thickness of .080” would have a skin surface of about .060”, on the interior wall .030” and the exterior wall .030”. The section sandwiched between the two skins, approximately .020” would provide little strength.
Die Casting parts should not typically be thicker than .125”. On die casting parts with thicker walls than .125”, the increased thickness decreases the wall strength by increasing opportunities for porosity, shrinkage and laps. Parts that will be machined should only have less than .030” removed to preserve more of the die casting strength and to avoid exposing porosity.
When it comes to increasing strength in aluminum die casting parts, other methods are used. I will detail how to strengthen die casting parts in future articles.
Contact Kinetic Die Casting Company 800-524-8083, if you have a metal product that you are considering manufacturing. We will evaluate your design and make suggestions on other metal manufacturing processes when necessary. If die casting is the best option, we will assist you in material selection, tooling manufacture, and provide the cost for tooling and die casting parts.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Posted in Blogger, Diecasting Process
Tagged #diecasting, Aluminum Die Casting, Aluminum Die Casting Company, aluminum parts, die casting, Die Casting Company, Die Casting Parts, Die Casting Process, die casting tooling, Die Castings, Diecasting Process, Kinetic Die Casting Company, Manufacturing
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The Environment and Aluminum Die Casting in 2023
The Environment and Aluminum Die Castings. In our Earth’s crust, aluminum is the most abundant (8.3% by weight) metallic element and the third most abundant of all elements (after oxygen and silicon).
Kinetic Die Casting Company produces parts using aluminum. Aluminum is theoretically 100% recyclable without any loss of its natural qualities. The global per capita stock of aluminum in use in society (i.e. in cars, buildings, electronics etc.) is 80 kg. Much of this is in more-developed countries (350–500 kg per capita) rather than less-developed countries (35 kg per capita). Knowing the per capita stocks and their approximate lifespan is important for planned recycling.
Other manufacturing materials, such as steel and plastic, can not be recycled or have limited recycle ability. These materials fill our landfills and break down very slowly. Many plastic materials appear as if they will last forever in our landfills.
Recovery of aluminum via recycling has become an important facet of the aluminum industry. Recycling involves melting the scrap, a process that requires only 5% of the energy used to produce aluminum from ore, though a significant part (up to 15% of the input material) is lost as dross (ash-like oxide). The dross can undergo a further process to extract aluminum.
Recycled aluminum is known as secondary aluminum, but maintains the same physical properties as primary aluminum. Secondary aluminum is produced in a wide range of formats and is employed in 80% of aluminum alloy castings.
The aluminum die castings manufactured by Kinetic Die Casting Company are made from 100% recycled aluminum that has been alloyed into the proper aluminum alloy that our customers specify. Typically, A380, A360 or A413 aluminum alloys.
Contact Kinetic Die Casting Company today and get a price for your 100% recycled aluminum parts. Buy 100 parts or 5,000 parts.
Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, CA 91605
818-982-9200
Click Here:Request Price for Die Casting Parts
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Die Casting Comparison of Zinc Parts and Aluminum Parts in 2023
Die Casting Comparison of Zinc Parts and Aluminum Parts. Kinetic Die Casting Company produces parts for our customers in two types of metals. Aluminum and Zinc alloys. Most of the parts we produce are in aluminum.
When we get a quote request that does not specify the materiel, we ask a few questions to determine which metal would be better for them.
- Does weight matter? Zinc weighs about two and half (2.44) times more than aluminum. In other words, a part that weighs five (5) pounds in aluminum will weigh over twelve (12.22) pounds in zinc.
- Do you need EMI/RF shielding? Do you need electrical conductivity? Aluminum is much more electrically conductive than zinc, making it a better shield for RF/EMI.
- Do you need thermal conductivity? Aluminum is used by many manufacturers as a heat sink.
- Do you want parts with a highly polished finished surface? Zinc polishes very well, much better than aluminum.
- Do you need your parts plated? Zinc parts can be plated much better than aluminum.
- Are you intending to use the parts in a salt environment? Aluminum decays faster than zinc in a salty environment.
See our blog:
https://www.kineticdiecasting.com/kdc/
Whether, you need die casting parts produced in aluminum or in zinc, contact Kinetic Die Casting Company to purchase your parts or die casting tooling.
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Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
Parting Line Flash on Die Casting Parts in 2023
Parting Line Flash on Die Casting Parts. What is Die Casting Parts Flash on the Parting Line?
Die Casting part tooling produces parts from two halves, (1.) the hot half and (2.) the ejector half.
Die Casting Mold Ejector Half
See more Tooling Information…. Click Here Die Casting Mold Ejector Half
Where these two halves meet is called the “parting line”. The parting line on the die casting part is where most of the hand labor is expended. On occasion, parts need to be filed or sanded on the parting line. Many times, a trim die will cut the excess flash from the parting line like a cookie cutter.
Kinetic Die Casting Company produces many types of die casting parts. Most of these parts are cleaned by use of a trim die. The trim die can save as much as 15% of the part cost and reduce the part production time by half.
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Die Casting Tooling Pictures
Die Casting Tooling Types
Contact Kinetic Die Casting Company to purchase your die casting parts or die casting tooling.
Kinetic Die Casting, Inc.
6918 Beck Avenue,
North Hollywood, CA 91605
E-mail sales@kineticdc.com
Toll Free: (800) 524-8083
Local: (818) 982-9200
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
b>“The Parts We Make Today, We Ship Today”
Kinetic Die Casting Company. Inc.
6918 Beck Avenue, North Hollywood,
California 91605, United States of America
E-mail sales@kineticdc.com
USA Toll Free: (800) 524-8083 Local: (818) 982-9200
To get prices for Die Casting Tooling Molds or Parts:
RFQ Die Casting Tooling Part Prices
Kinetic Die Casting Company makes:
