Tag Archives: Aluminum Enclosures

Methods for Making Die Casting Aluminum Boxes 2020

Methods for making Die Casting Aluminum Boxes. There are Methods for making Die Casting Aluminum Boxes. Die casting aluminum boxes through a process where molten aluminum is forced under high pressure into mold cavities. This process, invented in the 1830’s by Elisha K. Root, makes sure that the boxes which will be produced have a fine surface quality, well detailed design, and must also be dimensionally stable. What are the methods?

  • The first method requires the mold to be sprayed with lubricant and then closed. The lubricant is necessary since it can control the die’s temperature and can also aid in casting removal. Between 10-175 Mpa or 1,500-25,000 psi is the pressure necessary before the molten metal is shot into the die. The said pressure is maintained even after the die is filled. The die will only be opened after the casting has solidified. When it is opened, the ejector pins shall eject the shots. Afterwards, the scrap with the gate, flash, sprues, and runners are separated from the castings. A sprue is a passage where the molten aluminum can be introduced into the mold while flash is excess material connected to the product which must be removed. The removal of the scrap, gate, flash, sprues, and runners can be done through the use of a hydraulic or power press or can even be done by sawing. However, sawing requires grinding in order to even the scrap marks.

Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

Die Casting Boxes and Enclosure Die Castings
Die Casting Box Parts
Kinetic Die Casting Newsletter Articles
Die Casting Parts Draft Angle
Die Casting Box Pictures

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Box Prices

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Aluminum Boxes 2020

Die Casting Garage Enclosure Part

Aluminum boxes are needed by many industries including the military. Enclosure castings and Housing castings are aluminum box castings or aluminum die casting parts. These enclosures are typically designed to hold electronic components into place using a printed circuit board or PC Board. Military Parts Enclosure Castings usually need to be anodized to protect the exterior from damage. Sometimes the Military Parts Enclosure Castings are powder coated or painted for aesthetic reasons. occasionally these Military Parts Enclosure Castings need to be impregnated with a sealing material specified by the U.S. Government blueprints and then also penetrant inspected or Zyglo inspected to ensure the Military Parts Enclosure Castings do not have porosity and are not cracked. Military Parts Enclosure Castings need to be machined to mount “D” connectors and to add threads for screws to mount a cover for the box.

Kinetic Die Casting Company produces aluminum die casting parts, including Military Parts Enclosure Castings. When we produce aluminum die casting parts, we also supply certifications for “Material Certifications” and “Certification of U.S. Manufacture” and “Certification of Conformance” and “Certification of Processes”.

Military Parts Enclosure Castings are die cast aluminum boxes used by companies to produce military parts. Die Casting Tooling can take as little as six to eight weeks but typically it takes ten to twelve weeks to make tooling for die castings. After the tooling is made, Kinetic Die Casting can ship parts in two weeks. The typical delivery for Military Parts Enclosure Castings is from four to six weeks.

Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605, United States of America
E-mail sales@kineticdc.com USA Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
To get prices for Die Casting Tooling Molds or Parts: RFQ Die Casting Part Prices

The Parts We Make Today, We Ship Today”

Kinetic Die Casting Company makes:
Die Casting Handle Hardware
Die Casting Alloys
Die Casting Aluminum Alloys
Aluminum Part Castings Company

Aluminum Die Casting Handle

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Aluminum Enclosures 2019

aluminum part What sensation aluminum has become in the hardware market is no secret. The metal and its derivatives are being widely being used in not only huge companies such as automobiles and aeronautics but also in small scale usage such as boxes and enclosures for mundane activities. Here is guide to the benefiting properties which make aluminum a favorite over its other metal and alloy counterparts, especially when it comes to boxes and enclosures. This article would also successfully hope to throw light on different purpose for which the boxes are being manufactured for.

DURABILITY
As of now, Aluminum is the most durable and its product the most stable, as compared to any other metal and its products if gauged on the scale of practical use. The aluminum boxes and enclosure, whether big or small are highly resistant to corrosive reactions and this one property is largely responsible for aluminum’s long life span.

PROTECTS THE STORED MATERIAL
Also, Aluminum alloy and the derivatives obtained from it have a very low reactivity when they come in contact with air. There may be many elements and metals which are much lighter and durable than aluminum but lose out because they react vigorously when kept in the atmosphere. These highly reactive metals cannot be used to make something for casual use like normal boxes. Aluminum, being low on reactivity protects the stored material inside form reactants and attacks from outside.

LIGHTER AND GOOD TEXTURE
Furthermore, Aluminum is very light as compared to other alloys/metals. This is one reason that huge enclosures which to be transported over long distances are made out of aluminum so that loading and unloading is a much easier task.

Aluminum Enclosures 2019

Die Casting Box Enclosure Part
Die Casting Aluminum Box Parts

Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Boxes. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die casting every week.
Contact us to get die casting prices https://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

Die Casting Boxes and Enclosure Die Castings
Die Casting Box Parts
Kinetic Die Casting Newsletter Articles
Die Casting Parts Draft Angle
Die Casting Box Pictures

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877
Die Casting Box Prices

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Monitor Dynamics Die Castings

A customer of ours, in the early 1990’s, contacted Kinetic Die Casting Company, to send us their die casting tooling so we could produce an aluminum die casting enclosure housing for them. This company, Monitor Dynamics Incorporated (MDI), produced a security card reader system used in government buildings. MDI was well known for their high quality security systems. MDI demanded high quality products from their suppliers.

This aluminum die casting part had transformed many times from its inception. It started out as a steel box that was welded together. The design was simple, ¼ inch plates welded together in a box shape with a slot to slide electronic cards through and an area for a keypad. The next change was to make aluminum sand castings in a similar design. Later, the delivery and quantity requirements for the programs required MDI to purchase die casting tooling and die casting parts from a competitor of ours.

Unfortunately, our competitor did not realize the important differences between aluminum sand casting parts and aluminum die casting parts. The part design was poorly planned in the following ways:

  • The draft on the interior walls was not properly created, the parts has several drag marks and stuck too easily in the tool.
  • The tooling die not include a mold base, it consisted of inserts only. This kept the customer captive to the poor quality die casting company, our competitor.
  • The wall thicknesses of 1/4” or more, “for higher strength”. Greater wall thicknesses in die casting parts for greater strength is a misconception.

Here is how I helped MDI get good quality parts. First, I had my toolmaker fix the internal draft angle problems so the aluminum housing parts would no longer stick in the die casting tool. Secondly, I mounted the inserts into one of our many available mold bases so we could make good quality die casting production parts.

Then finally, we fought the production process to make good parts in spite of the problems and complications from the ¼” or greater wall thicknesses. There were many complications, such as, several sink marks or surface porosity from the metal wicking from thinner areas of the casting to the thicker areas. The casting would deform easily in the cooling process. The internal porosity from the thicker sections would also cause the paint and powder coating to bubble.

MDI was very pleased with the results we provided them. Their purchasing manager sent me a letter of appreciation. MDI is now known as Ameritron, Incorporated. You can read a copy of the letter of appreciation from the purchasing manager here..

“In the 12 years, Kinetic Die Casting has been an excellent supplier providing good pricing, excellent product and on time delivery. If you have a need for die casting products I would highly recommend Kinetic Die Casting”

……. Read letter HERE

Contact Kinetic Die Casting Company 818-982-9200 if you have a difficult product to produce. We will be able to make parts for you when others fail. Send us your die casting tooling and we will make your parts for you. Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company

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The Parts We Make Today, We Ship Today”


Kineticdc makes:
Enclosures Boxes Castings
Automotive Die Casting Parts
Die Casting Handle Hardware
Tooling for Die Casting

Kinetic Die Casting Company 6918 Beck Avenue, North Hollywood, California 91605 USA
E-mail sales@kineticdc.com Toll Free: (800) 524-8083 Local: (818) 982-9200 Fax: (818) 982-0877

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Diecast Enclosures 2019

Die Casting Aluminum Enclosures made by Kinetic Die Casting Company. If you are looking for enclosures which can provide security to the electronic components of your equipment, Kinetic Die Casting makes Die Casting Aluminum Boxes. Kinetic Die Casting Company is an American Jobshop Aluminum Die Casting Company that manufactures the aluminum parts used in the products of Original Equipment Manufacturers or OEM’s. The company is now 25 years old and is currently located in North Hollywood, California.

Kinetic Die Casting Company makes die cast aluminum enclosures through the manufacturing process which requires the use of a die casting machine which will inject molten aluminum into a steel die casting mold tool. This process will produce the aluminum die cast parts which are used by the company in manufacturing their high quality products. Since the enclosures are produced through die casting, the boxes are more durable and stable. These boxes are also competitively priced and can be used for communication devices, motors, electrical junction boxes and elbows, trucks, automobiles, and computer parts. They also produce boxes which are painted, polished, ball burnished, or assembled depending upon the need of the customers. In case the aluminum boxes or parts received by the customers are not right, Kinetic Die Casting Company will replace the product or parts at no additional charge.

Die Casting Box Enclosure Part
Die Casting Aluminum Box Parts

Kinetic Die Casting Company makes aluminum die castings as Die Casting Aluminum Enclosures. As a Die Casting Company, we make these parts every day and ship thousands of these aluminum die casting parts every week.

Contact us to get die casting prices https://www.kineticdiecasting.com/replyform.html.

Kinetic Die Casting Company
6918 Beck Avenue
North Hollywood, California 91605
Sales@kineticdc.com

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