Why should you use Die Cast Heating Plates? Die Cast Heating Plates are used for many industrial purposes. Examples of their uses include the manufacture of toys, plumbing, cell phones, computers, automobiles, machines and kitchen metal parts. Unknown to many, …
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Category Archives: Tooling Die Casting
Casting Aluminum Tooling Works
The cost-efficient and timely production of a wide array of required equipment components owes much to die casting tooling. This is a critical performance area wherein the die casters and the designers have to put their heads together in product development and design. At this early stage, issues centered around tooling and production have to be fixed along with the identification of the many trade-offs that may be taken to effectively control the total project costs.
One excellent example of the successful collaboration of designers and die casters in Castings Aluminum Tooling is in the automobile business. Through their joint efforts, aluminum auto parts have been successfully planned and developed so much so that today aluminum now is the No. 2 material used in automobiles. The main impetus that inspired the designers–die casters’ collaborative efforts is the rising cost of fuel which spurred consumers’ renewed interest in lighter, more fuel-efficient and environment-friendly cars.
Among the Castings Aluminum Tooling factors pondered in aluminum auto components is the estimate that reducing car weight by 10% could result in consumption by 6% to 8%. Another consideration which may be parlayed in future Castings Aluminum Tooling is that a car weight reduction of 50% may be realized if the body of an automobile is made of aluminum. Substantial fuel savings would be achieved in such a shift, which was reckoned at about 3,000 liters saved for the average lifetime of a car, one Castings Aluminum Tooling endeavor that should be most welcome in these oil-crisis prone times.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Tips on Maintaining Tooling Made for Die Casting
Tips on Maintaining Tooling Made for Die Casting. Die casting assemblies are recommended for large-scale metal working. Because pressure is applied on molten metals, which cool pretty quickly, may products can be processed in a short period of time. A company must be sure that its tooling made for die casting is in optimal conditions. This will help avoid malfunction of the assembly or factory defects like excessive porosity.
The die casting process involves two die molds: the cover die and the ejector die halves. Molten metal is injected through an opening in the cover die. Once the product has solidified, it will be released through the ejector die half. Always check if the ejector pins on the ejector die half are working. They are used to push the product out of the mold.
Fluid lines are also important tooling made for die casting. Waterlines supply the system with water as coolant and lubricant. This will increase the number of cycles per hour. The vents should also be clear, so that gasses can easily escape during casting. If gasses are trapped during the rapid casting process, there are risks of forming large air bubbles. This will cause porosity and tensile weakness on the final product.
Finally, be sure that you are equipped with trim die tooling made for die casting. This is particularly needed for aluminum processing assemblies. The trim die removes excess aluminum, which are imperfections from the casting process. It helps in producing a finer surface finish. The scrap aluminum can be recycled for future castings. Hence, it will save production costs.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Commercial Die Casting 101: Tooling Made for Die Casting
Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:
The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.
The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.
Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company
