Tag Archives: Die Casting Alloys

The Different Alloys Used at Kinetic Die Casting Manufacturing

Die Casting Alloys – The Different Alloys Used in Die Casting Manufacturing. Kinetic Die Casting Company uses different types of metal die casting alloys depending on the needs of our customers.

    The Die Casting Alloys we use are:

  • A360 aluminum die casting alloy
  • A380 aluminum die casting alloy
  • A383 aluminum die casting alloy
  • A413 aluminum die casting alloy
  • ZA27 die casting alloy
  • #3 zinc die casting alloy
  • #5 zinc die casting alloy

A380 is the die casting alloy we use the most. About 80% of our parts are produced in A380. A380 is the least expensive aluminum alloy. It is very versatile for a very nice finish on a die casting part.

A360 aluminum die casting alloy is used when corrosion resistance is required. It is used by many manufacturers whose parts are exposed to salt spray or other corrosive environments.

A413 die casting alloy is another alloy we use to produce a lot of parts. This alloy is used in a lot of thermal conductance applications (heat sinks). It has a very nice surface finish and can be used to cast thinner walls. It has better corrosion resistance than A380.
heatsink

A383 alloy is less expensive than A413 and also is used when the die casting part wall thicknesses are thinner than normal.

ZA27 die casting alloy is used when greater die casting part strength is needed. This die casting alloy is a marriage between aluminum and zinc.

#3 and #5 zinc die casting alloys are the most common alloys used for zinc die casting. Many of the products that were produced in zinc are now made in aluminum or plastic. Zinc makes up less than 10% of the die casting parts made in America today.

Contact Kinetic Die Casting Company for your die casting part needs. (818-982-9200)

Kinetic Die Casting manufactures zinc and aluminium die casting. If you would like a quote, please visit our website:Die Casting quote

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A380 Aluminum Alloy verses A413 Aluminum Alloy

The two more common types of die casting aluminum used by Kinetic die Casting Company are A380 aluminum and A413 aluminum. There are reasons to use either metal.

 

So here are a few of the details (http://www.kineticdiecasting.com/casting_aluminum.html):

A380
Availability – More
Material cost – Less
Flexibility – More
Thermal Conductivity – Less
Electrical Conductivity  – More
Pounds/Inch – More
Pressure Tight – Less
Surface Polish – Less

 

A413
Availability – Less
Material cost – More
Flexibility – Less
Thermal Conductivity – More
Electrical Conductivity – More
Pounds/Inch – Less
Pressure Tight – More
Surface Polish – More

A380 is the most common die casting aluminum used worldwide. Most part blue prints do not call out the aluminum type so the default is A380.

Call Kinetic Die Casting Company at 818-982-9200 or send us an email with your questions at sales@kineticdc.com

There is a chart on this web page that give much more details:
Alloys for Aluminum Die Casting

Kinetic Die Casting is a california die casting companycalifornia die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company

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Aluminum Alloy Casting

The Process of Aluminum Castings. Die casting is probably not a new term for you because everywhere you look; you will see parts and equipments that employed this process for them to be created. Now, aluminum is among the few metals that can be utilized in casting metals. These processes of aluminum casting are the following: permanent mold casting, die casting, investment casting, plaster casting, sand casting (include dry sand and green sand), and continuous casting. Some of the other processes in aluminum casting also include squeeze casting, lost foam, and hot iso-static pressing.

Basically, there are various factors that should be taken to account in the selection of a particular casting process specially in making a detailed aluminum alloy part. Among the most vital factors consist of:

* Quality factor.
* Feasibility
* Cost factor

When talking about feasibility, a lot of aluminum alloy castings may be done using any available methods but for general castings, this process is highly determined by the dimensions or the features of the design. Furthermore, the quality factor is considered as well. Be reminded that the term “quality” when applied to casting would refer to the degree of reliability as well as the levels of mechanical properties which include the strength and ductility. The act of determining the act is also important.

Aluminum castings are considered as easy process as compared to manufacturing other kinds of products but expertise is still needed because not all people can do it properly. In fact, good skill and reliable materials are compulsory in this procedure.

Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company

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Die Casting Processes with the Use of Zinc Alloy

Die Casting Processes with the Use of Zinc Alloy. Die casting is the process by which molten ferrous metal, e.g., zinc, magnesium, copper, lead, tin, aluminum, etc., are molded into cavities and placed under pressure to form. The method of die casting is ideal if the application needed is in large quantity and should be well-detailed and has fine quality. Zinc is a non-ferrous metal that is popularly used for die casting. This is due to the fact that zinc alloys have many characteristics that far exceed other metals. Zinc alloys have high strength and hardness, has high thermal and electrical conductivity, low cost, good finishing characteristics, outstanding fluidity, and excellent corrosion resistance among others.

In the zinc die casting process, two processes are involved, the hot chamber method and the cold chamber method. These two zinc die casting processes make use of various types of metal alloys during the production of parts in the zinc die casting process. The hot chamber method involves the process wherein a steel die is filled with a pool of molten metal, all the time maintaining pressure, until the metal hardens. The second process, the cold chamber method, involves the use of two separate chambers, first to melt, then to hold the melted zinc alloy before it is poured into a shot cylinder and afterwards inject them to the die casting die. Before, the metal alloys used in Zinc die casting processes are tin and lead. The zinc alloy however gained popularity and is now the first choice when it comes to die casting.

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What is Magnesium?

What is Magnesium? It is usually depicted as a metal, second only to steel and aluminum in popularity. Aside from that, people don’t know much more about it, even though it has so many uses. So, what is magnesium?

Magnesium, with the chemical symbol Mg, is the ninth most abundant element in the universe by mass, and eleventh within the human body. Its many applications include making components for electronic devices, photoengraving plates for printing, paper manufacturing, and fireproofing wood. Ever heard of mag wheels? Those shiny high-grade car wheels which guys usually drool over in auto shops? They’re not called that because they’re always featured in car magazines – their name comes from what they’re made out of, which is magnesium.

One of the current major uses of the element is in die casting. Because of its light weight, magnesium is one of the most commonly used metals for this purpose, as compared to zinc and aluminum.

A lot of compounds can be made with magnesium, and these compounds, along with magnesium in its purest form, are used over a wide variety of industries. What is magnesium? It is a very important and useful element – it’s not just a third place metal behind steel and aluminum.

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

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