The aluminum die casting manufacturing process is quite similar to permanent mold casting. Both processes start out by melting or liquefying the aluminum, that is going to be used. The melted materials will then be injected into die cast molds …
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Tag Archives: Sand Casting
Die Casting Parts Machining Requirements and Advantages.
Machining Die Casting Parts, Die Casting Parts Machining Requirements and Advantages.
Kinetic Die Casting Company produces many types of die casting parts that are machined as a secondary process, but we also produce many parts that do not need to be machined because we die cast the features into the parts. Here are a few examples of parts that are typically produced as a die casting parts because it saves money to make them as die castings.
HEAT SINKS –
Heat sinks in the past were always extruded in aluminum because aluminum is one of the best materials for heat conductance (more info) but the extrusions creates a lot of waste material and the additional cost to chop the heat sinks to length and machine mounting holes.
These reasons make die casting aluminum a far superior manufacturing process. Aluminum Die Castings are produced to the size and shape necessary with no wasted material. Die casting heat sink parts do not require additional machining to “chop” to size. Mounting holes are produced during the manufacturing process at no additional cost.
SAND CASTINGS
Sand castings cannot maintain the tolerance that die castings typically hold. Sand castings need a greater amount of variance from feature to feature. Many times a sand casting part will require machining in an interior section of a part between features because the tolerance is greater than .002″ (about half the thickness of paper)
See our website:
• Die Casting Heat Sinks
• Sand Casting Information
Contact:
Kinetic Die Casting Company 818-982-9200 for more information or to get a price of a die casting part to replace a current heat sink or sand casting part.
Kinetic Die Casting manufactures zinc and aluminum die casting. If you would like a quote, please visit our website:Die Casting quote
Posted in Die Casting Parts
Tagged Aluminum Heatsinks, aluminum parts, Die Casting Process, Heat Sinks, Sand Casting
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Pressure Die Casting Die Cast Heating Plates vs Sand Casting
Heating Plates are used in products that need to heat. Those products could be an iron (to press clothes) or a chocolate fountain or a toaster oven. Heating plates are made from aluminum because of the thermal properties of aluminum. There are many ways to make aluminum heating plates. The two most common manufacturing processes are pressure die casting and sand casting.
Pressure Die Casting Die Cast Heating Plates vs Sand Casting. To compare pressure die casting and sand casting, it is important to understand how the two methods work. Pressure Die Casting Die Cast Heating Plates vs Sand Casting:
In sand casting, the pattern is pressed into the sand to create the mold. The sand is mixed with mud and clay to help make the mold stronger. Since you will be relying on gravity to facilitate the liquid metal into the mold, you will need to create a gating system to connect individual parts or complicated patterns. Once the upper and lower molds are merged, the liquid metal is poured into the sand mold. Once cooled, you will notice that the surface is not that smooth because of the sand.
In pressure die casting, you will also need to make a pattern that would be embedded into the mold (which is metal). The difference lies in the method of letting the metal in the mold. In die casting, high pressure is used to inject the liquid aluminum into the mold. You can either have a hot or a cold chamber. A hot chamber will ensure faster cycles for more production. However, this cannot be used for aluminum since it will mix with iron. A cold chamber is used for metals that would not work well in hot chamber.
To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Pressure Die Casting Aluminum Lighting Parts vs Sand Casting
Pressure Die Casting Aluminum Lighting Parts vs Sand Casting. Aluminum sand casting tooling roughly costs from $500 – $7,500, depending on the size and complexity. Pressure die cast tooling on the other hand costs from $5,000 – $75,000, again depending on the size and complexity of the die cast parts. However, tooling can create from 100,000 parts to as much as 1,000,000 pressure die casting parts.
In sand casting, the molds or patterns are used to make sand molds. The preparation and bonding process of sand molds is the most critical step in the process. This technique is usually used for high volume production.
With die casting, the mold is usually made of metal like cast iron or steel. They are generally not destroyed but are made permanent. There are several types of die casting, the most widely used being high pressure die casting. 50% of light alloy casting production are made from high pressure die casting.
Sand casting and pressure die casting processes vary from some hundred to some thousand parts. The cost of tooling and machinery is required for aluminum sand casting that is not normally required in the die casting process due to its tighter tolerance of the pressure die cast process in making the aluminum parts.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Pressure Die Casting Aluminum Automotive Parts vs Sand Casting
Pressure Die Casting Aluminum Automotive Parts vs Sand Casting. Aluminum die casting has many advantages over other processes in making parts and housings for different things. For instance, when producing automotive parts, manufacturers would want their finished products to fit the expectations of their customers: lightweight, less expensive, long lasting, durable, strong, and the like. Aluminum Sand Casting is usually the process used to make automotive parts, but because of the long machining process plus it being limited to only certain dimensions, aluminum was opted to be more advantageous when it came to production.
Aluminum die casting basically refers to the process of producing parts through high pressure casting, forcing molten metal through such pressure to create molds that could shape and put together the parts needed to create the fixtures, hardware, and the like. In the case of automotive parts, with aluminum they’re not as heavy in weight, they require less machining, and are made with thinner walls. Pressure die casting automotive parts can also be held with dimensional limits which are much closer to each other. The biggest perk of all is the quick and easy production of these parts since aluminum die casting parts can be produced up to a hundred thousand in number in a day.
Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company
Posted in Auto Parts
Tagged Aluminum Auto Parts, aluminum parts, auto parts, automotive, Sand Casting
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