Diecast Light Fixtures

The main purpose of lighting fixtures or parts is to create artificial light. A lighting fixture consist of 0 parts—the light source, light reflector that directs the light to a certain point, an opening (with lens or without lenses), the light housing for protection, an electrical counterweight, and a cord connecting to the power source. Lighting fixtures can be classified as indoor lighting fixtures and outdoor lighting fixtures.

Before the introduction to an aluminum die casting company, lighting parts are made by welding pieces together. This process is costly, time consuming, and labor extensive. Nowadays, lighting parts are manufactured by die casting, a process wherein molten metal is forced into mold cavities. Die casting is beneficial if you are producing large quantities of small to medium sized lighting parts with good details,

Aluminum is lightweight and sturdy, a material often used to make lighting parts because of its durability and good thermal and electrical properties. Die cast aluminum lighting parts are made faster because they can be produced in net shape, meaning there are no welding or drilling methods needed after. Holes can be added to the mold cavities. These holes are necessary for the installation of covers or lids.

Die cast aluminum lighting parts are used in medical offices and parking garages for lighting fixtures. They are also used for bullet lighting fixtures, street traffic lights, outdoor and wall lighting fixtures. Furthermore, there are special light parts made for Aluminum lighting fixtures used for automobile lighting, marine lighting, medical lighting, and aerospace lighting.

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Die Casting Metals Comparison

This chart shows the metals used for die casting. The four metals shown are the most common materials used in die casting alloys.

Other Die Casting Materials Comparison

 
Aluminum

Brass

Magnesium

Zinc
Tensile
strength, psi x 1000
47 55

34

41

Yield
strength, psi x 100 (0.2 pct offset)

23

30

23
Shear
strength, psi x 1000
28 37 20 31
Fatigue
strength, psi x 1000
20 25 14

7

Elongation,
pct in 2 in.
3.50

15

3.0

10
Hardness (Brinell)

80

91 63 82
Specific
gravity
2.71 8.30 1.80 6.60
Weight,
lb/cu. in.
0.098 0.305

0.066

0.24

Melting
point (liquid), °F

1100

1670

1105 728
Thermal
conductivity, CG5
0.23 0.21 0.16 0.27
Thermal
expansion, in./in./°F x 106
12.1 12.0 15.0

15.2

Electrical
conductivity,
pct of copper standard
27 20 10 27
Modulus of
elasticity, psi x 106
10.3 15

6.5

Impact
strength (Charpy), ft/lb

3.0

40

2.0 43.0

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

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Die Cast Boxes

Why Use Aluminum Die Cast Boxes? Most electronic components would need to be protected by a box that could keep away outside factors like dust, water, moisture, or sudden impact. Aluminum Boxes are the suitable enclosures for such items.

These die cast boxes are made from aluminum die castings and they have die cast lids too. They can also be fitted with die cast covers that can be screwed in place to seal the item away from anything that could damage it.

Aluminum die cast boxes are used as natural ground for electrical components. Since aluminum conducts electricity, the die cast boxes are also used as the grounding planes for the electronic items being kept.

Many die casting companies use these die cast boxes for RF/EMI shielding too. The boxes used are still made using aluminum die-casting. RF (Radio Frequency) or EMI (Electrical Magnetic Inductance) shielding are means of protection or shielding against radio waves and frequencies that may interfere with the electronic components in the die cast box. The box keeps these outside frequencies away from the its content.

As an RF/EMI shield, the aluminum box is electrically conductive and can disperse and absorb any of the outside frequencies and thus, protect the electronic component that is kept inside it.

The aluminum die cast boxes can also be used as enclosures for engine compartments, computer components, computer disk drives, communication devices, motors, car transmission, or electrical junction boxes.

Aside from the natural conductivity of aluminum, it is a choice of die cast manufacturers for their enclosure needs because aluminum die cast parts weigh less than 1/3 the weight of steel parts. That could be more cost effective and it allows easier transport of items.

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

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Jobs in Aluminum

There are several jobs available in the aluminum metal working industry. Some jobs are listed in job directory web pages, such as, Jobs at Kinetic Die Casting Company. Some aluminum metal working jobs are in other foundries that pour aluminum in sand casting molds, other jobs are sanding the rough edges from aluminum part castings.

Metal working owners need assistance also. There is a web site for business owners called Super Jobs For You. This web site also helps employees as well as CEO’s.

To work in aluminum requires talent. If “talent” exists, it seems to be the capacity for long, concentrated periods of tunnel-vision focus, combined with a unique capacity for digging into their insides to find truths most of us are reluctant to reveal. These special men and women sacrifice outside their interests, relationships, and sometimes their health and sanity to focus on their divine obsession, their talent. If you find a group of these people, some people will rise higher than others. But the primary gift of art is to be able to spend your life in the act of creation. And to do that, you don’t need to be “the best” (whatever THAT means). All you need to do is to get enough talent to be in the top twenty percent in your field, and you’ll do just fine.

So find talent and hire the people who have talent. You will work for a super company of Aluminum Parts and you will have a super job.

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

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Aluminum Recyclability

Aluminum Recyclability Die Casting Parts and Their Planet-Saving Value. These days, many manufacturers belonging to the vast metalworking industry are turning to aluminum die casting in order to provide their businesses with excellent products that can boost sales. Die casting aluminum is more than just an aluminum production means; it is considered both as an art and a craft. There are a number of reasons why manufacturers and those who are thinking of setting up their own aluminum die casting company now go for the die casting process as opposed to other aluminum casting processes around.

One of these reasons is the power of the aluminum die casting process to promote significant reusability, a characteristic that is highly longed for in industrial activities, given the deteriorating state of the planet today. Recyclables, a term that was borne out of desperate attempts at product greenery and the present recycling infrastructure for metal have together created more reasons for engineering-based decisions in favor of the aluminum die casting process and die casting aluminum parts. Recyclability is a top reason why a die casting aluminum company can be proud of its chosen casting aluminum method.

The aluminum die casting alloys used in the aluminum die casting process offer designers that are heavily concerned with post-consumer recyclability a highly favorable material option by way of the die cast parts’ reusability feature. Die cast aluminum parts these days, as well as the entire die casting process itself, give product engineers the chance to create and develop aluminum designs that can save the environment. Thus, components in the die casting process are now made to maintain their integrity and quality through disassembly and the consequent tasks of repair, remanufacturing, and reassembly – major options that were not available or possible in past years.

What does all this mean? It means that once the lives of die casting aluminum parts end, they are armed with the potential to return to usefulness by becoming part of some other industrial application, and an aluminum die casting company can indeed help save the planet.

Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company

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