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More About The Die Casting Production Process

Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.

More About The Die Casting Production Process

The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.

The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.

In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company

https://www.kineticdiecasting.com/kdc/exploring-the-process-of-high-pressure-die-casting/

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2025 BABAA Die Casting Parts

Kinetic Die Casting Company 6918 Beck Avenue North Hollywood CA 91605 USA, Phone 818-982-9200 (sales@kineticdc.com) manufactures American Sourced die casting parts. We are a BABAA (Build America Buy America Act) Compliant Die Casting Company (www.kineticdiecasting.com).

American Flag

The BABAA Act, enacted was part of the Infrastructure Investment and Jobs Act on November 15, 2021, focused on maximizing the federal government’s use of services, goods, products, and materials produced and offered in the United States. BABAA requires that all iron, steel, manufactured products, and construction materials used in federally funded projects for infrastructure must be produced in the United States.

2025 BABAA Die Casting Parts

To be compliant with the Build America, Buy America (BABAA) Act, parts used in manufacturing must be “Made in the United States” and made from at least 55% US-mined, produced, or USA manufactured components.

The BABAA Act was enacted in 2021 as part of the Infrastructure Investment and Jobs Act. It requires that the federal government use more US-produced goods, services, and materials for federally funded projects.

BABAA requirements apply to all recipients of Federal Financial Assistance who are:

  • Non-Federal Entities as defined as 2.CFR 200.1
  • Requesting funding for an infrastructure project
  • The project involves construction, alteration, maintenance, or repair of infrastructure in the United States.
  • Here are some ways our customers are ensuring BABAA Document compliance:

    1. Kinetic Die Casting provides a Certificate of US Manufacture with every product shipment.
    2. Kinetic Die Casting provides a Metal Certification with every product shipment.
    3. Kinetic Die Casting provides a Certificate of Conformance with every product shipment.

    Contact Kinetic Die Casting Company to get a competitive die casting part price and competitive die casting tooling prices.

    Kinetic Die Casting Company, Inc. 6918 Beck Avenue, North Hollywood California USA 91605
    Contact us today:
    Sales@kineticdiecasting.com or 818-982-9200

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    #AmericanDieCasting, #BABAA, #DieCastingUSA, #AluminumCastingsUSA

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    Die Casting Parts Porosity

    Kinetic Die Casting Company sales@kineticdc.com is experienced in Solving Quality Problems of Porosity in Die Casting Parts. Porosity in die casting parts is an important issue in metal-working. Porosity, in the science of materials, refers to the presence of gaps or bubbles inside a metal structure. High porosity tends to weaken the final product. Metal parts production companies are given certificates depending on strength, durability and reliability of their products. Hence, this defect must be minimized.

    Die Casting Parts Porosity

    To fully understand this concept, you must be aware of the metal-shaping process behind it. Die casting is a method that uses high pressure to shape a molten metal alloy. For example, zinc is heated on a furnace to reach its melting point. Then, it will be shot to fill the gap between two die halves. That gap is the mold, which contains the shape and details of the final product. As the lump of zinc solidifies, pressure of up to 175 mega Pascal is exerted through the dies. If gases are accidentally mixed during this speedy process, they will result in porosity in die casting parts.

    Most of the time, it is impossible to achieve a 100% pure metal piece if die casting is used. Porosity in die casting parts can be minimized by thoroughly cleaning the dies before operations. Pressures and temperatures must also be matched with the type of metal and intended purpose of the part.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




    Kinetic Die Casting Company


    Kinetic Die Casting Company is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

    Solving Problems of Porosity in Die Casting Parts

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    More Examples of Aluminum Lighting Fixture Parts

    Kinetic Die Casting Company sales@kineticdc.com Giving more examples of Die Casting Aluminum Lighting Fixture Parts.

    More Examples of Aluminum Lighting Fixture Parts

    Aluminum Die Casting is a lightweight, non-toxic, and non-magnetic metal. It is also resistant to corrosion and can be easily molded and formed into many different shapes. Additionally, there is plenty of aluminum to be had so issues regarding the availability of the metal are nil. Because of these properties, aluminum is one of the most ideal metals for the production of various goods, such as lighting fixtures.

    Aluminum die casting lighting fixture parts can be found in various medical lighting products as well as in medical offices where there are hanging light fixtures made from aluminum. Other examples of aluminum lighting fixture parts are endcaps on light fixtures and housings for various kinds of light fixtures, such as parking garage lighting, street traffic lights, walk lights, and high temperature lights. Aluminum lighting fixture parts also come in the form of decorative lighting poles manufactured from rustproof aluminum that is given extra protection against rusting by a powder coat finish. Additionally, aluminum is utilized for light fixtures themselves, such as bullet light fixtures, wall sconce fixtures, and outdoor coach lights. Even though aluminum is lightweight, the metal is highly resilient against extreme weather conditions and seasonal changes. Additionally, the production of aluminum lighting fixture parts is generally cost-effective as aluminum is quite inexpensive.

    To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




    Kinetic Die Casting Company


    Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting,
    please visit our website:Kinetic Die Casting Company

    Examples of Aluminum Lighting Fixture Parts

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    The Advantages of Aluminum Die Casting

    Aluminum die casting is a widely used manufacturing process that offers numerous advantages over other casting methods. This versatile technique allows manufacturers to produce intricate and complex components with exceptional precision and cost-effectiveness. In this post, we will explore the advantages of aluminum die casting and understand why it is favored by industries worldwide.

    Aluminum Die Casting Military PartMilitary Die Casting Parts

    Lightweight and Strong:
    Aluminum is renowned for its excellent strength-to-weight ratio. Components produced through die casting are remarkably lightweight while maintaining high structural integrity. This advantage makes aluminum die casting ideal for applications in the automotive, aerospace, and consumer electronics industries, where weight reduction is crucial for fuel efficiency and performance.

    Design Flexibility:
    Die casting offers designers and engineers a high degree of freedom in component design. The process allows for the creation of complex shapes, intricate details, thin walls, and sharp angles that may be challenging to achieve with other casting methods. The versatility of aluminum die casting enables the production of aesthetically pleasing and functional components, giving manufacturers a competitive edge in the market.

    Excellent Surface Finish:
    Aluminum die casting results in parts with a superior surface finish. The process minimizes the need for secondary operations such as polishing or painting, reducing overall production costs. The smooth and uniform finish obtained through die casting enhances the visual appeal of the components, making them suitable for applications where appearance is crucial.

    Cost-Effective:
    Aluminum die casting is a cost-effective manufacturing process. High-speed production enables manufacturers to produce large quantities in a short timeframe, leading to economies of scale. The tooling costs associated with die casting can be recovered quickly due to the high productivity and efficiency of the process. Moreover, aluminum die casting machines have long service lives, further reducing production costs in the long run.

    Superior Thermal Conductivity:
    Aluminum possesses excellent thermal conductivity properties, making it suitable for applications where heat dissipation is critical. Components produced through aluminum die casting efficiently transfer heat, ensuring optimum performance and preventing overheating. This advantage makes it a preferred choice in industries such as automotive, LED lighting, and electronics.

    Aluminum die casting offers a wide range of advantages that make it a preferred choice for manufacturers worldwide. From its lightweight and strong properties to its excellent surface finish and thermal conductivity, this manufacturing process provides unmatched design flexibility and cost-effectiveness. Ultimately, aluminum die casting helps companies produce high-quality components that meet the demands of modern industries.

    “The Parts We Make Today, We Ship Today”
    Kinetic Die Casting Company. Inc.
    6918 Beck Avenue, North Hollywood,
    California 91605, United States of America
    E-mail sales@kineticdc.com
    USA Toll Free: (800) 524-8083 Local: (818) 982-9200

    To get prices for Die Casting Tooling Molds or Parts:

    RFQ Die Casting Tooling Part Prices

    Kinetic Die Casting Company makes:
    Metal Casting Parts or Plastic Parts
    Die Casting Tooling

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