Provisions for Manufacturing for: Aircraft Components. The process of die casting contains the procedure of setting molten metal into a mold (called dies) and applying very high pressure to it. Some parts would require post-machining processes to ensure that the …
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The Alloys of Cold Chamber Die Casting
The Alloys of Cold Chamber Die Casting. Metals in various sizes and shapes are produced through many casting procedures and one of them is die casting. Die casting produces durable alloy in different shapes and can be produced in many identical pieces. The procedure requires machines with molds or dies where the molten alloy is placed and solidified. The alloys usually used in die casting are aluminum, zinc, copper, magnesium, tin, and lead. They have different metallurgical properties and they can be used depending on their properties.
There are two methods in die casting: hot-chamber and cold-chamber die casting. Metals with low melting point can be placed in hot chamber machines while those with high melting point can be placed in cold-chamber machines. Also, the difference between the two is the main process in which the alloys are produced.
In cold chamber die casting, the alloys are melted in a furnace separated from the machine. When the alloys are already melted, they are transferred to the dies through the use of hydraulic or mechanical piston. In the cold die chamber, the alloys are quickly hardened. One of the disadvantages of using the cold chamber die casting is the longer time needed for the alloys to be formed because of the additional time for transferring the alloys to the chamber. A ladle is used to transport the molten metal from the furnace to the cold chamber. The ladle can be manual or automatic in terms of operation.
Examples of alloys that can be used in cold chamber are aluminum, magnesium, and copper.
Kinetic Die Casting manufactures products like aluminum hardware, and aluminum boxes. If you would like more information on Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
Customization in Die Castings – Consumer Parts
Customization in Die Castings – Consumer Parts. Almost everything that we see, which has a metallic look, probably went through a die casting process. This is a proof that the industry of Die Casting is still strong despite of the global financial crisis. The success is probably because Die Casted items are stronger and much more durable compared to welded and drilled items.
Currently, there are several die casting companies that offer customization of die casted parts to other businesses. This is called Consumer Parts Die Castings. The alloys that will be used, the design, size and weight and the specifications usually come from the consumer or the customer. One of the many industries that ask for this kind of service is the Aviation Industry, and next to it is the Construction Industry. Consumer Parts Die Castings are typically Die Casted in aluminum, zinc, special marine alloys and aluminum.
There are also some Die Casting companies that use SLA or Stereo Lithography to give their consumers an idea of how the parts work, how they move and what are its functions. Any questions that come out from the consumers head will be answered with the use of the Stereo Lithography.
The most requested alloy used in Consumer Parts Die Castings is the aluminum because of its light characteristic and it is doesn’t get rusty unlike other alloys. Also, it is much simpler to die cast, and it has dimensional stability as well as having excellent mechanical qualities.
It is hard to tell when the popularity of Die Casting started, but one thing is for sure; the Die Casting industry will remain strong for as long as technology keeps on evolving.
Kinetic Die Casting is a california die casting company that manufactures die cast parts. If you would like more information or request a quote, vist our website:Kinetic Die Casting Company
Tips on Choosing Aluminum Die Casting Company
Tips on Choosing Aluminum Die Casting Company. If you are looking for the list or names of Die Casting companies, the most reliable and the quickest way is to search through the internet. You’ll see lots of Die Casting companies that have various specialties, but most of them are involved in aluminum die casting. Here are some tips that could guide you in choosing the most appropriate Aluminum Die Casting Company.
- Quality.
Before you make a deal with any Aluminum Die Casting Company, you must know if they are creating high quality parts and hardware. You can go to forums that discuss the company’s finished products or you can read the customer’s testimonials posted on the company’s official website. You can also ask your friends if they know some issues about the company.
- Credibility.
It’s the company’s obligation to provide customers or potential customers all the necessary information about them, such as when the company was established and the names of the different industries that they worked for. If the company is certified by ISO, it is most likely one of the best Aluminum Die Casting Company in the United States.
- Services Offered.
You have to know the different services that a Die Casting company offers. Keep in mind that not all of Die Casting companies offer Aluminum Die Casting service.
- Price.
At this point in time, you need to be practical. Before you choose an Aluminum Die Casting Company, you must compare the prices that they offered you. Choose the one that offered you the cheapest price, but be sure that it won’t jeopardize the product’s quality.
Those are the few tips that could help you choose the right Aluminum Die Casting Company. There are lots of things that you have to consider. If you have questions, don’t hesitate to call the company. They should have an available customer support hotline for you.
Kinetic Die Casting manufactures die casting metal parts creating products like roofing tile molds, lighting parts, and military parts. If you would like more information about Kinetic Die Casting, visit our website:Kinetic Die Casting Company
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Die Casting Tooling Molds
Die Casting Tooling Molds. The process known as die casting is mainly used in the metalwork industry to create a great number of parts of the same specifications by forcing molten metal which are under high pressure into molds or Die Cast Tooling. This process results in uniform results from most of the products and the finish is smooth and of high quality. The dimensions of each part is almost exactly the same with only about 0.2% difference which means that there is little need for post production clean up or machining.
There are two machines used in die casting, namely the hot chambered die cast machine and the cold chambered die cast machine. Each machine has its own distinct advantages and disadvantages such as the hot chambered die cast machine can finish the product in less time than the cold chambered die cast machine; however there are non ferrous metals that cannot be die casted using the former. Whichever machine a company is using, it is essential that they give some time and thought into the Die Casting Tooling as these are the most crucial tools of the whole process.
Die cast molds or Die Casting Tooling can be very expensive. They are made from hardened steel and they come in different shapes and sizes. Their cost can vary from a couple hundred dollars to several thousand dollars, depending on the size and complexity of the mold. There are single cavity molds and several cavity molds to cater to whatever the manufacturer needs to accomplish.
Kinetic Die Casting manufactures products like heatsink die casting, aluminum housings, and lighting fixtures. If you would like more information, please visit our website:Kinetic Die Casting Company
Aluminum Handles How to Make Them
Aluminum Hardware Handles – How to Make Them. Handles are made to be pulled, pushed and roughed up. In other words, hardware handles are designed to place pressure upon them. Overtime, these parts can accumulate damage and eventually break. This is why many home designers and manufacturers make use of aluminum to make these handles because this metal alloy has the properties needed for the purpose of hardware handles. Aluminum is hard, tough, durable and very strong. It takes a lot to break this metal alloy. Yet, this metal is very light. At the same time, aluminum is also cheap which makes it easy to mass produce Aluminum Handles through die casting.
The process known as die casting is the best way to make Aluminum Hardware Handles in bulk orders. It starts out with the raw material, aluminum alloy bars, and melts them by subjecting the bars in intense temperatures. After they liquefy, the aluminum liquid is then poured to molds known as castings. These castings will give the metal its shape and size. After the castings are cooled with water, the aluminum in it will begin to harden once again and go back to its solid state, and now it is an Aluminum Hardware Handle.
There are a number of companies out there which provides the service of die casting. It is ideal for manufacturers who don’t have the resources to purchase their own machinery for their aluminum part needs. Furthermore, die casting is a cheap process which can help companies in cutting down their production costs.
Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company
