Pressure Die Casting Aluminum Lighting Parts vs Sand Casting

Pressure Die Casting Aluminum Lighting Parts vs Sand Casting. Aluminum sand casting tooling roughly costs from $500 – $7,500, depending on the size and complexity. Pressure die cast tooling on the other hand costs from $5,000 – $75,000, again depending on the size and complexity of the die cast parts. However, tooling can create from 100,000 parts to as much as 1,000,000 pressure die casting parts.

In sand casting, the molds or patterns are used to make sand molds. The preparation and bonding process of sand molds is the most critical step in the process. This technique is usually used for high volume production.

With die casting, the mold is usually made of metal like cast iron or steel. They are generally not destroyed but are made permanent. There are several types of die casting, the most widely used being high pressure die casting. 50% of light alloy casting production are made from high pressure die casting.

Sand casting and pressure die casting processes vary from some hundred to some thousand parts. The cost of tooling and machinery is required for aluminum sand casting that is not normally required in the die casting process due to its tighter tolerance of the pressure die cast process in making the aluminum parts.

Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company

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The Advantages of Aluminum Hardware Brackets over Plastic Parts

Advantages of Aluminum Hardware Brackets over Plastic Parts:

  • Plastic is an insulator, while aluminum is electrically conductive. Plastic parts will need a special coating to achieve a similar result with aluminum (albeit inferior).
  • Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
  • Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
  • Aluminum hardware brackets are much stronger than plastic injection moldings.
  • Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
  • Plastic molded parts do not do well for chrome plating.
  • Plastic can not obstruct electromagnetic emissions.
  • Plastic does not do well with many coatings, while aluminum brackets do better on the department.
  • Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
  • Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
  • One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
  • Aluminum die castings are non-hazardous and pose no problems to the government.

    Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company

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Kinetic Die Casting Company Makes Aluminum Aircraft Parts

Kinetic Die Casting Company Makes Aluminum Aircraft Parts. Kinetic Die Casting Company is an excellent American Die Casting Company that creates aluminum parts used by the United States Government as military parts. The military parts are often used by most of the divisions of American military in different contracts. The company’s clients purchase aluminum die casting parts and create finished military merchandise. The company’s specialty is to manufacture these military parts in less than one month of receiving the order of purchase. The company transport small amounts of less than a thousand military parts in as early as fourteen days, even earlier at times. They would also create and transport less than a hundred military parts if they are required to do so.

Die casting under high pressure is a procedure that the company uses to create aluminum die cast parts. They instill aluminum alloy metal that is being molten under high pressure to a steel die to manufacture aluminum parts.

The Kinetic Die Casting Company will:

  • Die cast the military parts in aluminum
  • Neatly cut the extra material
  • impregnate the castings to lessen porosity
  • Zyglo examination for flaws
  • Devise the pieces to the requirements
  • Chem-Film Alodine
  • Fully examine to Part Blueprint
  • Supply a credential of USA manufacture
  • Perform a concluding examination and then bundle and transport the military parts.

    Kinetic Die Casting manufactures aluminum die castings creating aluminum die casting boxes, aluminum handle hardware, and aerospace die casting. If you would like to get a quote, please visit our website: Kinetic Die Casting Company

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    The Advantages of Aluminum Chassis Castings Over Steel

    The Advantages of Aluminum Chassis Castings Over Steel. High pressure die casting is the process used to make aluminum die cast parts and chassis castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.

    Aluminum is a great metal to work with. Unlike other metals, it has plenty of strengths. The metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.

    Advantages of aluminum chassis castings over steel include:

    • Aluminum can be stronger than steel
    • three times greater axial load strength
    • Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
    • Fewer failures and returns to the OEM
    • Weight is lighter by two and a half times for lesser shipping costs
    • Less finishing costs
    • Raw parts manufacturing costs are much less
    • Better looking parts

    You can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.

    All in all, the use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.

    Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts

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    The Advantages of Aluminum Handle Hardware Over Steel

    The Advantages of Aluminum Handle Hardware Over Steel. There are many places and functions for handle hardware. You’ll find handles in doors, cabinets, drawers, kitchen cupboards, and the list goes on. The question here when picking out handle hardware is, “Which one has more advantages over the other, aluminum handle hardware or steel handle hardware?” According to manufacturers and experts in this industry, there are several materials that are normally used to make handle hardware: aluminum, steel, and brass to name a few. The most common and favorable among the many handle hardware materials is aluminum, and this article will explain why.

    • Aluminum parts are lighter in weight as compared to steel parts. Nobody wants to exert too much effort just to pull a handle to open a door or drawer, so people go for aluminum handles.
    • Another reason is because of the durability and strength of aluminum handle hardware. Aluminum handle hardware can be made into all kinds of shapes and sizes, so production is easier, faster, and long-lasting. Handles made from other materials are normally welded together, but despite that it is still not as strong as those made with aluminum.
    • Lastly, aluminum is cheaper when it comes to production costs as compared to steel. Manufacturers are able to produce up to a thousand and more aluminum handle hardware in a day.

    Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company

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