Kinetic Die Casting Company Machine Operator Job. Full time 40 hours per week $12 – $18 per hour. A die casting machine operator must be able to efficiently operate a die casting machine to make good quality die casting parts. …
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Auto Manufacturing
The auto manufacturing industry has been using aluminum auto parts for many years now, Aluminum Auto Parts Reduce Car Weight by Half. Most of the cars that have been produced in the last few years have parts that have been made from aluminum die castings. These aluminum parts include valve covers, aluminum alloy wheels, carburetors, and some specialty aluminum hardware components.
The concept was already afloat in the 1960s when car parts were made out of metal sheets that can be stretched five times more that those formed by standard techniques in molding. This made a conclusion that aluminum is a more cost-effective material in manufacturing auto parts.
Auto makers are aware that they will easily be able to shape aluminum auto parts as techniques are being developed. Auto parts made out of aluminum would be lighter and therefore, be more fuel-efficient. The problem is that the aluminum often tears whenever they are stamped into shape. An automobile body’s weight can be reduced to half if aluminum will be used instead of steel. However, aluminum is still quite hard to form and shape.
Scientists have developed a process that combines the traditional metal stamping processes with electromagnetic forming technology. This hybrid of a technology can then produce excellent auto parts without the aluminum getting torn in the process. The tool stamps the general shape of the automotive part while the electromagnetic pulses are in charge of helping form and refine the details.
With studies being conducted nonstop to perfect the processing of aluminum without tearing it, soon more and more aluminum auto parts will be incorporated in newly manufactured cars.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Aluminum Manufacturing
Aluminum Manufacturing is Essential. Aluminum is the thirteenth element in the periodic table. Aside from nitrogen and oxygen, this metal is one of the most abundant elements that can be found in the Earth’s crust. This metal is an important component in manufacturing transport vehicles, building construction, packaging and many more. Kinetic Die Casting Company is an aluminum parts manufacturing company.
Heavy vehicles require more fuel to accelerate. With that concept, manufacturers choose aluminum because it is light weight. Aluminum manufacturing of auto vehicle parts results to low fuel consumption. Also, aluminum plays an important role not only on land vehicles but also in the aircraft industry because 80% of most planes are made up of aluminum.
Furthermore, it doesn’t require further painting and weight of airplanes because it can resist corrosion. Paint in airplanes is considered as unnecessary weight.
Aluminum is also best known for its excellent thermal and electrical conductivity. It is better to use this as a conductor instead of copper. It is the frequently used material in major electric transmission lines. Aluminum part manufacturing somehow is responsible why you can turn on your lights, your computer, and microwave at home.
Due to its ductile property and low melting point, it can be processed and formed in many ways. This metal is an excellent reflector of light and heat as well. Most reflectors used in rescue blankets and light fittings are made up of aluminum
Aluminum foil is very common to each home. This is also made up of aluminum and its non-toxic. Once the food is wrapped, the aroma nor the taste doesn’t come out. That is why it is very ideal to use in packaging products such as pharmaceutical or food. Also, this metal is also used in canning the processed food in food manufacturing plants.
Aluminum manufacturing makes possible some simple but important functions in our daily lives.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Diecasting Alloys
| Metals: | Aluminum die cast alloy A 360. |
| Aluminum die cast alloy A 380. | |
| Aluminum die cast alloy A 383. | |
| Aluminum die cast alloy A 413. |
Aluminum Diecasting Alloys. I get questions sometimes on what is the best aluminum alloy for die casting. Here is some information from my web site. Die Casting Aluminum Alloy Information Chart.
Die casting is a manufacturing process in which molten metal is injected, under pressure, into a hardened steel die or also called mold. Dies are often water-cooled. Dies are then opened, and the die castings are ejected (many times thousands of parts each day, sometimes only a few hundred). Once the tooling is paid for, die casting is a very inexpensive aluminum part manufacturing process.
Some aluminum die casting alloys are better for corrosion resistance, others for shine after polishing and still others are lighter weight for use in aircraft aluminum parts.
Aluminum die casting Alloy Information:
ALUMINUM DIE CASTING ALLOY MATERIALS
|
ALLOY MATERIALS |
||||
| Aluminum die casting alloys |
A360
|
A380
|
A383
|
A413
|
| Silicon (Si) |
9.0-10.0
|
7.5-9.5
|
9.5-11.5
|
11.0-13.0
|
| Iron (Fe) |
2.0
|
2.0
|
1.3
|
2.0
|
| Copper (Cu) |
0.6
|
3.0-4.0
|
2.0-3.0
|
1.0
|
| Manganese (Mn) |
0.35
|
0.50
|
0.50
|
0.35
|
| Magnesium (Mg) |
0.4-0.6
|
0.10
|
0.10
|
0.10
|
| Nickle (Ni) |
0.50
|
0.50
|
0.30
|
0.50
|
| Zinc (Zn) |
0.50
|
3.0
|
3.0
|
0.50
|
| Tin (Sn) |
0.15
|
0.35
|
0.15
|
0.15
|
| Others |
0.25
|
0.50
|
0.50
|
0.25
|
| Aluminum (Al) |
Balance
|
Balance
|
Balance
|
Balance
|
Parts comply with the EU RoHS standards
Other Die Casting Technical Information
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I hope this information is useful and you contact me if you need more information
We will be closed for the holidays from December 22, 2008 to January 5, 2009.
Best regards,
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Diecasting Tooling
Die casting tooling is also known as die casting dies, die casting molds or insert die. Die casting tooling also comes in different sizes, values, and styles. Die casting tooling comes either with a single cavity or multiple cavities. The cost for die cast tooling varies for trim dies and cavity inserts.
Die casting tooling can be damaged and wear off from erosion if the cavity inserts are soft. It requires expertise and understanding on how to mold tooling for aluminum. Kinetic Die Casting Company makes die cast tooling.
Die casting tooling insert is the cheapest form of die cast tooling. It requires heat treatment to extend its tooling life. The die cast tooling insert can wear away and be easily damaged due to erosion of the molten metal. There are die casting toolmakers that don’t use enough steel. Therefore it results to low potential life of the inserts.
Inserts must be mounted into a holder that allows the aluminum to inject into the insert. A pathway should be provided for the metal to go in. These holders are commonly called as family die, unit die or mold base.
If you can’t get yourself good quality die casting tooling inserts for your aluminum because it is expensive, try to get a prototype. The prototype insert is can also be used to test and create a design. It is somehow less expensive compared to a hardened cavity insert and it takes less time to produce. However, this tool can be damaged easily and since it is not as good as a steel insert, it can’t be modified.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Aircraft Die Casting
AIRCRAFT PARTS ALUMINUM DIE CASTING
If you happen to look above and you see a fast fighter plane equipped with modern design and armed with missiles, you’ll surely say that it’s from the United States. The United States is the leader in aircraft manufacturing. The country is supported by an array of fighter planes for national security and defense. But how did they build aircrafts? Well, those aluminum airplane parts are made because of die casting.
What is a die casting company anyway? Die casting is the process of forcing molten metal under high pressure into mold cavities. Most are made from copper, zinc, aluminum, lead, magnesium, tin and lead based alloys it is used for applications where small parts need to be given a good detail or a perfect surface quality. Furthermore, in aircraft die casting magnesium and aluminum are the commonly used metals because they are lightweight and can operate in different conditions.
Magnesium alloy castings showed corrosion resistant performance. Other than that, magnesium alloys are light weight, low density and it can operate at high temperature. There are several magnesium alloys that can be found in an aircraft such as the RZ5 alloy in helicopter transmission casings and WE43 alloy for the castings of the main rotor gearbox.
Aluminum on the other hand remained to be the most popular alloy used on aircrafts. The parts of aircraft that uses aluminum alloy are door handle ducts, boxes, brackets, quadrants, clips, doublers, wave guides, wing and the body.
Aircraft parts die casting have gone along way. Although aluminum and magnesium are the popular metals used in aircrafts, others are still looking for other options like titanium.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Posted in Aircraft Parts
Tagged Airplane Castings, Airplane Parts, Aluminum Die Casting
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