Aluminum Die Casting Parts (www.kinetcdc.com) produced using the die casting process are durable, dimensionally stable, and have the strength, feel, and appearance of quality. #kineticdc #diecasting #manufacturing
Pros and Cons
The Pros and Cons of Diecasting. The process of diecasting can truly produce wonderful aluminum parts. And although most people know what the wonders that this process can give, some are still clueless about what those are. If you are one of the clueless ones, then here is a simple guide to the pros and cons of this truly unique diecasting process.
One advantage of diecasting is excellent dimensional accuracy. This accuracy, more often than not, depends on casting material. To add to this, aluminum parts that are products of diecasting usually last longer and are more visually appealing as they can be customized according to the whole look of the equipment it was made for.
Another advantage would be smooth cast surfaces as the materials done by the process of diecasting are injected to the casts using highly pressurized injection systems.
The third advantage would be having thinner walls can be created unlike those made from sand and permanent molds. Moreover, threaded inserts, heating elements, and high strength bearing surfaces can be incorporated to the parts.
More advantages like reduction or elimination of secondary machining operations, rapid production rates, and casting tensile strength can be obtained from this process.
And although this process has truly wonderful benefits, there are still some disadvantages that come along with it. For one, the parts made from diecasting are more susceptible to voids because air that can accidentally become entrapped while the casts are being filled.
The number of disadvantages, of course, are dismissable compared to the many benefits that diecasting can give.
Diecasting Metals
The Diecasting Metals by a Diecasting Company. Diecasting is a method of manufacturing metals into industrial parts. Some of these metals are zinc, copper, magnesium, aluminum, and lead. These metals are used because they are low melting, ductile, have high electrical and heat conductivity, lightness, hardness, and strength. The diecasting method entails pressure injecting the liquid metal into a die or mold. When the metal hardens, it is taken out of the die mold. A diecasting machine is used for this manufacturing process. It is ideal for mass producing.
Zinc diecast parts can be found in the antennas of mobile phones. It is also used in computers, electronic and electrical equipment. Zinc is ductile, corrosion resistant, economical and easy to cast especially for small parts, has high impact strength and hardness.
Diecast copper is used in an induction motor rotor. Copper is corrosion resistant, has high conductivity, the strength of steel, and good mechanical properties; ideal for this kind of industrial use.
Magnesium diecasting is used in power train mechanical components, in automotive safety components like seat frames and auto instrument panel structures. This is due to its strength-to-weight ratio, meaning that it is a tough metal; and yet it is lighter than steel or aluminum. It is ductile, has high strength, can absorb energy, and yet it gives itself easily to diecast manufacturing.
Aluminum diecast parts are manufactured for automotive machines, aircrafts, and lighting fixtures. It is a lightweight metal that can be formed into complex shapes, and fashioned into thin walls. It has a good electrical conductivity and can retain its strength even when subjected to high temperatures.
Lead and tin is used in pipes due to its qualities of malleability, ductility and non-corrosiveness.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Posted in Die Casting Alloys
Tagged aluminum parts, Diecasting Company, Diecasting Process, Manufacturing
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Important Metals
Important Metals. Manufacturing a die cast metal part needs equipment like hot-chamber or cold-chamber machines. These machines have the die or mold in them, as well as the injection component for a high pressure mechanism. This will push the molten metal into the die chamber and fill the mold. The machine also has a mechanism to separate and eject the finished product.
How do you define die casting? Simply put, die casting is a process of manufacturing metal parts by molding the molten metal. The metals used are ductile, malleable metals with a high degree of heat and electric conductivity, high strength and corrosion resistance, wear resistance, can be easily plated, and with good dimensional stability, namely: aluminum, copper, magnesium, tin and lead, and brass. The metals have low iron content and low melting point, but sometimes ferrous, or iron, metals can be used.
Manufacturing die cast parts is done in a specialized company with the right equipment and expertise. The finished products are used in a variety of industrial fields: automotive, aeronautics, telecom, factories. Die cast metals are also present in households, in some kitchen apparatus and furniture, bathroom products such as shavers, storage shelves, and even in metal plumbing fixtures. In the field of telecommunications, these die cast parts are present in mobile phone antennas, laptops and computers; and finally they are very popular as die cast toy collectibles.
In fact, metal parts made using the die casting process is everywhere to be found in our modern world. Die cast companies are manufacturing hundreds of products for hundreds of different industries and trades. That is how important these metals are to us today.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Entire Car Soon
Yes, most of the gadgets we’ve seen in the older James Bond movies may be fictional, but cars like the Aston Martin Vanquish are not. In fact, more and more car manufacturers have started using aluminum car parts in producing vehicles like the Audi A8 and the Honda Insight.
What is common between James Bond and aluminum? The answer is that famous sports car brand Aston Martin. One of the cars that have been used in the movie featured aluminum exterior body panels and flooring. These aluminum car parts made the hero zoom his way on the road like the wind.
There was a time when these carmakers shied away from using aluminum parts because of concerns for costs and concerns for safety. However, with advancement in technology, aluminum parts is becoming a feasible and safe choice for production of car parts. Since some car companies are in a wait-and-see mode, production of such aluminum cars is still relatively low. Aluminum Car Parts Now. Entire Car Soon.
These car manufacturers are still quite conservative about mass producing cars out of aluminum parts because of so many technical reasons that they want to be refined first. There are many advantages to using steel that have not been answered by aluminum parts yet. This is why research is continuously being conducted by die casting companies to develop methods and techniques that can support the aluminum parts revolution in car manufacturing.
Many components though, are being experimented upon like aluminum engine blocks, aluminum cylinder heads, aluminum brackets, aluminum wheels, aluminum panels, aluminum handles, and aluminum body structures. There is also a growing use for aluminum car parts that are weight-intensive like aluminum hoods, aluminum trunks, and others.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
Precious Products
Die Cast Parts: Precious Products of Precision. Because the popularity of die cast parts has reached new heights in recent years, some people think making them is just easy. They couldn’t be more wrong. Die casting company makes parts are made using a process that is strict, accuracy-conscious, and perfection-oriented. This process is no less than die casting, one of the most preferred methods in casting these days because of the vast number of advantages they offer to both consumers and manufacturers.
Around for over a century, die casting is an old process that involves the injection of molten metal into reusable molds, also known as dies, with the use of high pressure. There are different kinds of metal that can be used in the process; they may be ferrous or non-ferrous. Held under high pressure, the chosen metal remains in the chamber until it solidifies or hardens into a net-shaped part and becomes what becomes known as a die cast part. Precision is the key in making die cast parts that are shaped and measured to perfection.
The die casting process is regarded in the metalworking industry as the most versatile one. No other metal casting process existing today allows for a wide array of options in sizes, shapes, design intricacy, measurement preciseness, and dimensional tolerance. There are so many things that can be done using the process in order to satisfy consumer needs for both commercial and industrial purposes. Homes and offices, as well as private and public entities, can benefit greatly from the choices available. The process of making die cast parts is indeed a valuable one.
Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company
