Message from Los Angeles Valley College: Hello Friends and Supporters of the Manufacturing Academy at Los Angeles Valley College. We are happy to announce that LAVC and the Office of Congressman Tony Cárdenas will be hosting a National Manufacturing Day …
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Die Casted Aluminum Hardware Handles
Die Casted Aluminum Hardware Handles. In creating large amounts of small to medium sized parts made from non ferrous materials such as tin, zinc, copper and aluminum based alloys, the best method to use is known as die casting. Die casting is a manufacturing process which can be very useful to most companies who makes automobiles, guitar amplifiers, house lighting and other products which need aluminum parts. Aluminum Hardware Handles are among those which can be created in a fast and efficient manner using die casting. Most companies prefer to use aluminum for these handles because due to their purpose, it takes a lot of beating overtime. Being pushed and pulled all the time, hardware handles need to be strong, and since aluminum is said to be as strong if not stronger than steel, it makes for a good candidate.
Also, Aluminum Handles will not only last longer compared to using other materials, they are cheaper as well. Aluminum can be harvested almost anywhere and in vast quantities, which is why they are cheap. But, how exactly does die casting Aluminum Hardware Handles work?
The first step that is taken in this process is to melt the aluminum. Once it is molten metal, it is then injected into molds which give the liquid its new shape. Using intense amounts of pressure which ranges from 1,500 to 30,000 pounds per inch, the liquid is forced into every cavity of the mould. When the molds cool down, the result is Aluminum Hardware Handles. The best part is that these handles have good surface quality, accurate dimensions and each product is consistent with the other.
Aluminum Die Casting Alloy
Aluminum Die Casting Alloy. Aluminum is one of the most common alloys used in die casting. Aluminum is also one of the many alloys that can undergo almost all the process in casting. Die casting is where the aluminum is mostly used. But pure aluminum casting is rarely produced because of the susceptibility of the alloy to cracking and shrinkage. This alloy is usually alloyed with silicon and copper because these two alloys can increase melt fluidity, especially silicon, and reduces ductility. Silicon can also reduce maintainability of the alloy and copper can increase the hardness. The combination of the three alloys can reduce corrosion. For better corrosion resistance, aluminum casting with lower copper should be used such as 360 and 413. Aluminum is also commonly used when it comes to electricity because of its conductivity and high temperature strength. Aluminum has many uses in today’s everyday lives from office to home to commercial uses and industrial uses.
Aluminum Die Casting also has high dimensional stability when doing complex shapes and thin walls. The typical applications of aluminum alloy are Alloy 380.0, A380.0, 360, 413, and 518.1. They are typically used for home equipment like lawnmower, dental equipment, street lamp housings, frying skillets, escalator parts, connecting rods, instrument cases, and marine and aircraft hardware. Alloy 518 is known to have the highest corrosion resistance but it has low fluidity compared to the other aluminum alloys. This is also usually the most expensive aluminum alloy because of the difficulty to cast.
Aluminum casting usually doesn’t undergo heat treatment but instead undergo metallurgical stabilization and dimensional treatment.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
Magnesium Die Casting – The Future of Manufacturing
Magnesium Die Casting – The Future of Manufacturing. Ever since the Industrial Revolution, research to improve production has always been ongoing. Technology has always been on the rise, so developments for production to keep up with technology’s demands are required.
One of the developments in production is magnesium die casting. Compared to other processes which have been in place since the advent of manufacturing, this is still very young and raw. There are so many things which can be improved upon.
As it stands right now, die casting allows production lines to operate with high efficiency due to consistency in the parts being produced and speed in the actual production. Using magnesium as an alloy also allows the die cast parts to be at its least weight possible, as magnesium is the lightest alloy commonly used for this process. It is also the easiest alloy to further machine for finer details.
One of the past issues of this process is the reusability of magnesium, which is a limited resource as all others are. However, recent research has refined the recycling process to keep magnesium pure and usable for future production. It would be safe to assume that all other issues would be answered in the near future.
Magnesium diecasting is still young, yet it contributes so much already. More research and development for this process would only do good for both the manufacturing industry and its customers.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
Die Cast Aluminum Heat Sinks
Die Cast Aluminum Heat Sinks. Aluminum Heat Sinks have one important purpose, and that is to regulate heat generated by the product it is in. These heat sinks are placed in most electronics and appliances so that the heat from electrical wiring and other parts of the product are diverted from them into the heat sink, thus protecting them from overheating and malfunctioning. In other words, Aluminum Heatsinks provide a very important safety feature for these products. This means that throughout its life span, it will take on a lot of abuse and beating, which is why aluminum is ideal for the job.
Aluminum is a very tough and durable material. It has been noted that it is comparable to steel in terms of durability. But, when it comes to weight, aluminum weighs just a third of steel of the same size and shape. This makes it ideal for making heat sinks. Also, aluminum can be harvested almost anywhere in the world. This means that it is cheap and easy to acquire. To meet high demands for Aluminum Heat Sinks, the manufacturing process known as die casting is used.
The first step in die casting Aluminum Heatsinks is to liquefy the aluminum bars that are going to be used. Once in their liquid state, they will then be injected into casting molds. These castings give the liquid its new shape. Then, pressure of up to 35,000 pounds per square inch/PSI is applied on the castings. This will let the liquid set in every part of the mold. It will then be set aside to cool and harden. Once opened, the product only requires a few finishing touches and its done.
Kinetic Die Casting is a Los Angeles die casting company that manufactures aluminum and zinc parts. If you would like more information, please visit our website:Kinetic Die Casting Company
Posted in Aluminum Heatsinks
Tagged Aluminum Heatsinks, Die Casting Parts, Heat Sinks
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Keeping in Place – Aluminum Brackets Hardware
Keeping in Place – Aluminum Brackets Hardware. In many things, Aluminum Brackets Hardware is used to keep parts in place as they do not move. This is an important part when it comes to lighting fixtures, fountains and other products. Brackets are also used in construction as they hold the beams in place while they are being finished. Aluminum Brackets Hardware is an integral part of many industries. But, why use aluminum instead of steel?
First of all, aluminum is easier to find compared to steel. It is abundant almost all over the world and could be mined easily. As far as characteristics are concerned, aluminum is stronger, tougher and more durable than steel. It can hold on its own and it can last longer. In terms of weight, aluminum is better as well. Its weight is just a third of the weight of steel of the same size and shape. Furthermore, die casting Aluminum Brackets Hardware makes it even stronger compared to steel.
When making brackets out of steel, workers will have to weld several pieces together as they can’t be moved in a single piece due to their weight. These welding points can create weak spots in the bracket. Aluminum Brackets Hardware on the other hand is created via die casting, this means no welding is necessary in making these parts. They start by melting the metal into liquid. This is then poured into pre-made molds which when it cools, the metal inside hardens once again. The result is consistent and of high quality. Plus, the process of die casting is cheap as well.
