Die Casting Molds

Die Casting Molds. Perhaps the most important tool used in die casting is the different Die Casting Molds used. These molds are responsible in shaping the molten metal which is placed in them. They mold the metal into the desired shape of the manufacturer. But, what is die casting any way?

Die casting is a metalworking process that is best used by manufacturers to create a large quantity of small sized to medium sized parts in a short amount of time. This is done first by melting the metal, usually non ferrous metals such as aluminum, lead, magnesium or zinc among others, then forcing them into the Die Casting Molds. The molds are then machined into dies to create the parts and complete the process.

The machines responsible for machining these molds in dies are known as hot chambered die casting machines and cold chambered die casting machines. The hot chambered machines can accomplish the task with fewer cycles involved in the process; in other words it can accomplish the task faster compared to a cold chambered machine. The latter is used by manufacturers in cases where in the hot chambered machine cannot accommodate the alloy being used. They complete the task slower because the metal needs to be melted in a separate furnace and the time it takes to transfer them into the machine makes the difference.

The Die Casting Molds used in these machines can be rather expensive. They are built from hardened metal and could cost as much as several thousand dollars.

Kinetic Die Casting manufactures a lot of aluminum rooftile plates , trim tile molds, and military die casting. If you would like a quote, please visit our website: Kinetic Die Casting Company

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U.S. Military Defense Procurement

CHICAGO (Dow Jones)–The surprise selection this week of Oshkosh Corp. (OSK) to build a high-priority truck for the U.S. military highlights a sea-change in defense procurement.

The maker of iconic fire trucks is the latest example of the Pentagon’s increasing preference for contractors with can-do capability over defense industry giants geared for lengthy peacetime procurements.

The extended conflicts in Iraq and Afghanistan have created demand for specialist equipment and services that previously attracted little interest from Pentagon planners or traditional defense contractors.

“There’s been such an immediate demand for new equipment, it’s outstripped the ability of the normal contractors to deliver it on time,” said Dean Lockwood, an analyst for Forecast International Inc., a defense consulting firm in Connecticut. The Pentagon has “completely thrown out the normal procurement process.”

Navistar International Corp. (NAV), the commercial truck and engine maker, and diversified manufacturer ITT Corp. (ITT) are among a band of companies that have won large contracts for military hardware to counter specific threats to U.S. troops.

The prospect for further military sales has bolstered Navistar and ITT’s stock prices in recent months. Navistar has surged 169% off its 52-week low in November, but early Thursday was trading down 4.53% at $40.59 a share after failing to win Tuesday’s contract. ITT, meanwhile, is up 35% off its March low. The stock was recently trading down 4.01% at $43.28.

Oshkosh won out over rivals bids from consortia including BAE Systems PLC and General Dynamics Inc. (GD) for the $1.06 billion contract to build 2,244 armored all-terrain trucks for U.S. troops Afghanistan.

Oshkosh already makes large and medium-size cargo trucks for the military, but had little previous experience with a high-priority program like the patrol trucks, which are expected to help U.S. soldiers pursue Taliban insurgents in Afghanistan’s rugged, mountainous landscape.

“We took a measured risk,” said Oshkosh CEO Robert Bohn in an interview. “This will help us get through the worst recession we’ve seen in our lifetime.”

He credited the win to an all-out effort by the company’s engineering staff and Oshkosh’s ability to leverage its existing truck components and its production capacity.

Oshkosh, whose brands include Pierce fire trucks and JLG self-propelled work platforms, has struggled in recent quarters because of falling demand for construction-related equipment. Oshkosh’s sales for the fiscal first half ended March 31 fell 18% to $2.68 billion. The company reported a $1.21 billion loss amid large charge-offs, compared with income of $109.9 million, or 1.47 a share, in the same period a year earlier. About 17% of the company’s work force has been laid off since last year.

In 2008, defense sales were Oshkosh second largest business unit, accounting for 27% of its $7.13 billion in net sales.

The company’s stock has more than doubled since the beginning of the year, including a 27% increase on Wednesday. Oshkosh was recently up 2.17% at $18.83 amid a marketwide selloff.

Navistar stunned the defense industry two years ago by raking in billions of dollars worth of contracts for mine-resistant, ambush-protected trucks, or MRAP. The company impressed military planners with its use of a readily available commercial truck chassis and engines for a heavily armored truck that could survive roadside bomb blasts in Iraq. Like Oshkosh, Navistar was able to deploy its own assembly lines to expedite production of the vehicles. Warrenville, Ill.-based Navistar built more than one-third of the 16,000 MRAPs purchased by the military.

Standard & Poor’s Ratings Services put Navistar and its customer financing arm on watch for a ratings downgrade Thursday as the outlook for North American commercial truck demand remains bleak for this year and next. S&P said Navistar’s inability to win Tuesday’s contract for the new military truck eliminated a potential revenue offset for lower sales of commercial trucks.

The MRAP and the smaller, more mobile variant of the MRAP being built by Oshkosh were developed and tested in six months. Observers note that many traditional defense contractors are at a disadvantage in such accelerated procurements because they typically rely on outside contractors for components and production work outside of their core specialties, such as building aircraft or ships.

Meanwhile, ITT’s defense electronics business has been growing at a 28%-a-year pace since the U.S. invasion of Iraq in 2003. In 2008, ITT’s $6.3 billion in military sales accounted 54% of the company’s total annual revenue, up from $1.7 billion or 32% of revenue in 2003.

ITT’s other businesses, which include pumps for water treatment plants and automotive components, have struggled in recent years amid lower end-market demand and a downturn in the economy.

The White Plains, N.Y., company, which makes a variety of radio equipment and night-vision goggles, is the U.S. military’s leading supplier of electronic jammers to disrupt the radio signals used to detonate improvised explosive devices (IED) that target trucks carrying U.S. troops.

ITT has built some 40,000 truck-mounted jammers. Prior to the wars, such jammers were primarily used on aircraft, rather than trucks.

“The Department of Defense did not view IEDs as a weapon that could or would be used effectively by our enemies,” said Bob Pergler, director of business development for ITT’s electronic systems.

Kinetic Die Casting manufactures aluminum and zinc die casting parts. Samples of KDC’s work include die cast speaker parts, aluminum tile plates, and other die cast metal parts. If you would like to have a quote please visit our website: Kinetic Die Casting Company

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US employers cut 467,000 jobs in June

By Timothy Prickett Morgan • The US Department of Labor wanted to give out a little good news about the economy ahead of the July 4th holiday weekend in the States, but unfortunately that was not possible. The rate of job losses accelerated in the US in June, with 467,000 employees let go across all companies and industries excepting farming.

As El Reg reported a month ago when the May jobs report came out of the Bureau of Labor Statistics, companies in the States slashed 345,000 jobs in May, boosting the unemployment rate to 9.4 per cent. Through the magic of seasonally adjusting the numbers, slicing another 467,000 jobs in June only pushed the unemployment rate to 9.5 per cent, according to the BLS.

This strikes me as BS, and it is a pity that it is not just called the Bureau of Statistics. It is also a pity that Uncle Sam doesn’t do the smart thing and count jobs and job cuts by job type and title, not by industry. You need both sets of data if you want to understand an economy.

Anyway, according to the June jobs report,, the job losses were in just about every sector of the economy, but hit the manufacturing, construction, and professional and business services sector particularly hard. Manufacturers shed another 136,000 jobs in June, according to the BLS, and since the recession began in December 2007, over 1.9 million manufacturing jobs have been removed from the economy.

Among manufacturers, those making computer and electronic products shed 16,000 jobs (these are seasonally adjusted figures: Construction companies shed 79,000 jobs in June, and have cut 1.3 million employees since the recession began; those engaged in professional and business services (including those engaged in software development and IT consulting) cut 118,000 jobs last month in the States, and have cut 848,000 jobs since December 2007.

Taking a deeper look at the unfudged BLS data to get a sense of how IT-related sub-sectors of the US economy fared in terms of job cuts, computer and peripheral equipment makers cut 2,400 jobs in June, those making communications equipment cut 1,900 jobs, and those making semiconductors and electronic components removed 5,200 workers. Telecommunications companies cut 5,700 employees last month, but data processing, hosting, and related services firms held steady at 256,300 employees.

Companies engaged in computer systems design and related services actually saw employment rise by 1,600 people to just over 1.45 million employees in the raw data, but in the seasonally adjusted data the BLS reckons that 2,700 jobs were cut. This is why you always look at the raw data.

While it makes sense to not over-emphasize job cuts that are due to seasonal cycles and to do some fudging, I have a hard time believing that there is a seasonal uptick in the late spring and early summer for IT pros that you need to knock off the numbers. The elimination of 4,300 jobs in the seasonally adjusted figures put out by the BLS for computer nerds is perplexing.

Kinetic Die Casting is located in North Hollywood,California. KDC specializes in manufacturing zinc and aluminum alloy casting parts. If you would like a quote, please visit our website:Kinetic Die Casting Company

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Strontium in A380 Affects Mechanical Properties Favorably

Strontium in A380 Affects Mechanical Properties Favorably
Recent research funded by the Department of Defense and the Defense Logistics Agency and performed at Worcester Polytechnic Institute has shown that different levels of magnesium in A380 changes tensile, yield and elongation properties. Strontium has also been found to affect properties. The research has identified properties in the following ranges: Tensile from 45.5 to 47.0 ksi, yield from 23.8 to 28.5 ksi and elongation from 2.4 to 2.8% For more details see page 3-7 the new 7th edition of the NADCA Product Specification Standards for Die Castings, this book also includes many more useful updates and revisions.

The 2009 Seventh Edition of the “NADCA Product Specification Standards for Die Castings” publication, Item 402, has recently been released. Current corporate members can receive a free print or CD copy, and additional copies discounted by 80%. Individual members receive a 25% discount. For your print copy, please visit www.diecasting.org/publications.

Kinetic Die Casting is a die casting company specializing in aluminum and zinc parts. If you would like to request a quote, please visit our website:Kinetic Die Casting Company

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Aluminum Handle Construction at Its Finest

Aluminum Hardware Handles – Construction at Its Finest. Aluminum hardware handles are often used in constructing a lot of home furniture and equipment. A lot of people love the composition of aluminum hardware handles as it reprises sturdiness and value that are ideal for every hardware device. Aluminum handles can come in full solid shape and may come in stronger compared to normal tools used for welding. Since these handles are used for many functions and applications, it is always considered as a best purchase for home storage and in toolboxes. A lot of aluminum hardware handles are being sold in most hardware stores. Brackets of this device can also be purchased to aid in machining holes, thereby making most construction functions less expensive due to heavy equipments used for drilling.

In most instances, the aluminum handles available in the market come with brackets. These additional parts weigh almost 1/3 less compared to brackets made of steel. Aluminum-made tools are also known to be specifically conductive in terms of electricity. Since aluminum is relatively more robust than steel, you can expect that your equipment will last for a huge number of years. Kinetic die casting is being used to make these tools the best in quality aluminum hardware handles. The usual process of creating this handle takes approximately eight weeks, whereas the rest of its part samples may take well within another week of full construction. During the process of making an aluminum hardware handle, a die caster will have to use nominal draft to make the output more durable.

Kinetic Die Casting is located in Southern California. KDC specializes in aluminum and zinc die casting tooling. If you would like a quote, please visit our website:Kinetic Die Casting Company

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