From intricate components to straightforward structural parts, die casting is a versatile metalworking process essential to the automotive industry. Modern vehicle manufacturers increasingly rely on die cast components for trucks, cars, and motorcycles due to their precision, durability, and cost-effectiveness. …
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Die Casting to Continue Contraction in 2009
Die Casting to Continue Contraction in 2009. When the U.S. sneezes, everyone catches a cold. At least in 2008 and for the foreseeable future, the U.S. economy has a significant impact on the rest of the world. However, basic conditions around the world are changing. Globalization is occurring, work time arrangements are becoming similar, consumption, lifestyle and production are all “leveling out” in every sector of the world. The term third-world country is becoming obsolete. World issues such as climate change, migration, income disparity and employee training are being discussed. Now, it is a matter of which countries have the greatest influence in the direction the world economy takes.
World economic growth from 2000 to 2008 averaged +3.8%/year. As a result of the U.S. recession, world economic growth of most economies is forecast to slow in 2009. The overall world economy will grow 3% in 2009. The slowdown is attributed to the housing and financial crisis in the U.S. and shortages in resources around the world. Estimates are that the downward trend will continue through 2009 and halfway through 2010.
The good news is that the surviving companies will be less leveraged, not be as “speculative,” have good internal checks/controls and have sound fiscal policies. These are all good attributes to deal with as suppliers or investors.
Kinetic Die Casting manufactures custom metal parts to their customer. If you would like more information about Kinetic Die Casting, please visit our website:Kinetic Die Casting Company
WHAT IS DIE CASTING?
WHAT IS DIE CASTING? The process of die casting provides the backbone to the functioning of the major heavy and even light metal industries and especially in developed economies such as the US. Most of the raw material parts in hardware, auto and locomotive industries are a product of this vital process. Here is simple and short guide get elemental knowledge about this technique.
To define in a simple layman tone, die casting is a process where at high pressure and controlled conditions, molten metal is poured or forced into casts or molds and consequently give them solid definite shapes for desired purposes.
THE FOUR STEP PROCESS
- The cast is readied for pouring in the molten metal. This is done by lubricating the walls of the mold so that when the metal solidifies it is easier to take it out. The lubricant also helps in maintaining the perfect temperature for the process.
- Next the liquid metal is forced into the cast; a more technical terminology would be “shooting” the molten metal inside. It is very important that the constant high pressure is maintained at this stage. The pressure is usually ranged from 1500 to 2500 psi.
- The next step is to open the cast and then the shot/shots are taken out using ejector pins.
- The last step is to separate all the waste or scrap such as gate, runner, sprues form the pure cast of the metal.
The cast which are used are preferably made out of non ferrous metals such as copper, zinc, magnesium, aluminum and the like. In the present day the demand for aluminum products is sky high and so is the supply through aluminum die casting.
Kinetic Die Casting makes great quality aluminum, and Zinc Die Casting If looking for a job or would like a quote please visit our website:Kinetic Die Casting Company
Lost Manufacturing Jobs in California
Two months ago, more than 300 people were employed at the site making engine parts for trucks and heavy machinery for Gregg Industries, which is owned by Neenah Enterprises Inc. in Wisconsin.
But a settlement with the South Coast Air Quality Management District required Gregg to spend $5 million on factory improvements, so the company decided instead to leave the state. Company spokesman Adan Ortega Jr. said Gregg didn’t want to make the payment in the difficult economic climate.
Gregg is part of the parade of companies marching out of California. The state lost 79,000 manufacturing jobs between 2003 and 2007, while seven other states with a meaningful percentage of U.S. manufacturing gained 62,000, according to a report scheduled to be released today by the Milken Institute.
The report blames the state’s onerous regulations and high taxes in particular for pushing businesses elsewhere.
“The picture is not pretty,” said Perry Wong, senior managing economist at the Milken Institute, which received funding from the California Manufacturing and Technology Assn. for the study.
The state is shedding manufacturing jobs at a faster pace than the nation as a whole, the report said. Though many jobs left the country in the 2002 recession, states such as Arizona, Nevada and Oregon saw an increase in manufacturing employment in 2003.
Part of the problem, Wong said, is that regulations change so often in California that it’s difficult for companies to plan. The state enacted an average of 15 changes in labor law each year from 1992 to 2002, four times more than state legislatures averaged nationwide.
California also often requires projects to be approved in many different jurisdictions, so that a plan vetted by the state could be sidetracked by the county, Wong said.
Not everybody agrees with the report’s conclusion. Christopher Thornberg of Beacon Economics said manufacturing output has been as high as ever in the state and that there’s no evidence that jobs are going to other states.
“At least up to the last couple of years, the pace of job loss in manufacturing in California was no different than anywhere else,” he said, basing his calculations on the state gross domestic product, the value of goods and services made in the state.
California GDP grew last year despite the global financial crisis, said Brian McGowan, the state’s deputy secretary for economic development and commerce. And green-energy jobs in the state have grown at a rate 10 times faster than total job growth since 2005. To evaluate a state’s business climate, he said, companies should focus on workforce skill, availability of capital and overall quality of life, rather than just on taxes and regulatory costs.
Still, Gregg Industries in large part blames the frustrating regulatory environment for its fate. Ortega said a few neighbors complained that the factory smelled, calling the AQMD hotline frequently. He said inspectors began to harass Gregg employees, citing the company for odor nuisances on days when machines weren’t even running.
“The agency here was accusatory and threatening,” Ortega said. “Workers lost their jobs because we couldn’t meet an arbitrary standard of nuisance odors.”
The Milken report also broke down the job losses by sectors. Cut-and-sew apparel manufacturing lost 45,000 jobs since 2000, the computer and electrical product industry cut 70,000 and the printing industry shed 23,500. The report calculates that if manufacturing had maintained its 12.8% share of employment in the state, nearly half a million jobs paying an average of $57,000 a year would have been preserved.
To prevent more departures, the study recommends creating incentives for innovation, assisting companies in obtaining capital, investing in workforce development and establishing an office to streamline the regulatory process.
Heftier incentives might have motivated SolarWorld, a manufacturer of solar technology founded in Camarillo, to keep more jobs in the state. It decided to consolidate its wafering and cell manufacturing in Oregon after that state offered incentives, such as property tax abatement and business energy tax credits, said Bob Beisner, a company vice president. SolarWorld will employ 1,000 in Oregon by 2011. It will also keep some jobs in California.
“The price of land in California was extraordinary, and the incentives that the state was willing to talk about were few,” he said.
The business community fears that the exodus might quicken with the implementation of more regulations, such as one that would cut warming emissions in the state to 1990 levels by 2020. The California Chamber of Commerce has labeled that law a job killer.
The state Assembly Committee on Jobs, the Economy and Economic Development plans to hold a hearing June 30 on the departure of manufacturing jobs. In April, Assemblyman Dan Logue (R-Marysville) brought 13 legislators to Nevada to talk to business owners who had been lured there from California.
“We have to stop the hemorrhaging,” he said. “We have to make California business-friendly again.”
California lost 66,500 jobs in June
Tom Abate, Chronicle Staff Writer – The recession continued to punish California as employers cut 66,500 jobs in June to put the state at an unemployment rate of 11.6 percent, the nation’s sixth highest.
A report issued Friday by the Employment Development Department in Sacramento also hints at how the state budget deficit will affect California, which lost 6,700 government jobs in June.
“That’s the tip of the iceberg,” said Stephen Levy with the Center for the Continuing Study of the California Economy in Palo Alto.
Levy said layoffs and furloughs of state workers will worsen the state economy, which has already been hit harder than the nation as a whole by the collapse of the housing bubble.
The U.S. unemployment rate is 9.5 percent. Michigan has the nation’s highest rate of 15.2 percent.
The state’s unemployment rate in May was 11.6 percent, officials said Friday, correcting the 11.5 percent figure they had reported last month.
Friday’s report held no good news for the Bay Area’s three major metropolitan regions.
Unemployment now stands at 11.8 percent in metropolitan San Jose, which consists of Santa Clara and San Benito counties. The two counties have lost more than 15,000 manufacturing jobs in the last year.
Metropolitan San Francisco, which includes Marin and San Mateo counties, continued to have the best showing in bad times with a June unemployment rate of 9.2 percent. But the West Bay has been losing jobs in retail and professional and business services.
In metropolitan Oakland, which encompasses Alameda and Contra Costa counties, job cuts in construction contributed to a June unemployment rate of 11.1 percent.
Chris Thornberg, a California analyst with Beacon Economics, said job losses in the state seem to be slowing, but he does not expect hiring to come back strongly.
“Jobless recovery is a term you’re going to be hearing a lot,” he said.
One early indicator of a labor market turnaround is a spike in temporary employment, but that barometer seems flat, according to Rob Parker, director of the professional services group of the Spherion staffing agency.
“We’re not seeing the mass layoffs we had been, but we’re also not seeing any major pickup in hiring in California and the Bay Area,” he said.
The Employment Development Department estimates that more than 2 million Californians were unemployed in June and for some the situation is growing desperate.
Elk Grove (Sacramento County) resident Sharon Taylor said she has been out of work since she lost a call-center job in November 2007. She took classes to get retrained as a medical assistant but says there is so much competition for jobs that employers are hiring only people with experience.
“Someone told me recently just to start volunteering to get experience,” said Taylor, adding that unemployment checks have allowed her to rent a room and keep her car. But her last extension runs out at the end of August.
“When that happens, then what?” she said.
E-mail Tom Abate at tabate@sfchronicle.com.
Aluminum Auto Parts maker J.L. French files for bankruptcy
By JEWEL GOPWANI • FREE PRESS BUSINESS WRITER • July 13, 2009
In another example of how the auto industry’s sales drop-off has financially crippled auto suppliers, J.L. French Automotive Castings Inc., a maker of aluminum parts, filed for bankruptcy protection early today. It is the company’s second bankruptcy filing in three years.
Overburdened by debt, Wisconsin-based J.L. French, which counts on General Motors Co., Ford Motor Co., the Chrysler Group and Magna International Inc. for most of its sales, said it already has negotiated a plan to cut its secured debt by 75% that includes another trip through Chapter 11.
High levels of debt could push at least two other major suppliers into Chapter 11 in the next few weeks.
Bankruptcy fears sent shares of Detroit-based American Axle & Manufacturing Inc. down 27 cents or 15% on Monday to close at $1.52.
Last week the company said it won a waiver on the terms of its loan agreement through the end of the month.
Shelly Lombard, an analyst at Gimme Credit, which rates corporate bonds, said in a note to investors that it will be difficult for American Axle to avoid bankruptcy.
American Axle spokesman Chris Son said today that the supplier continues to work with law firm Shearman & Sterling, but declined to say if the company is preparing a bankruptcy filing.
Meanwhile, Novi-based Cooper Standard faces a deadline of Wednesday to cut its debt after it put off making an interest payment last month.
The supplier’s discussions with lenders continue, said Cooper-Standard spokeswoman Sharon Wenzle.
J.L. French, which makes such aluminum parts as engine blocks, oil pans and transmission cases, said plummeting revenue made it impossible for the company to keep up with its debt payments.
In a court filing, J.L. French CEO Thomas Musgrave said in recent years that the company “invested significant amounts of capital to expand” its “die-casting and machining capacity in support of specific customer production contracts that in many cases failed to generate the expected level of sales volume.”
With the company in financial stress from being over-leveraged, it has had a tough time convincing customers to award it new business.
Contact JEWEL GOPWANI : 313-223-4550 or jgopwani@freepress.com
Kinetic Die Casting can manufacture aluminum automobile parts, heat sinks, aerospace parts and much more. If you are looking for aluminum or zinc parts, visit our website Kinetic Die Casting Company