Aluminum Manufacturing in Die Casting

Aluminum is widely used in die casting because of the properties that it possesses. Aluminum is useful even in everyday life because that is why die casting companies produce die cast parts made from this alloy. Aluminum alloy is lightweight and has good corrosion resistance. It can also take high temperatures so the things that need to be heat resistant are usually made of aluminum alloy. The things that also need high corrosion resistance and electrical conductivity are made of aluminum. Due to its high dimensional stability, aluminum alloy is used to make thin walls and complex shapes.

Aluminum part types can depend on the combination of alloying elements such as silicon and copper. Zinc can also be used as alloying element to aluminum. The combination of the properties of the different alloys allows the production of high quality products. Silicon increases melt fluidity that is why complex parts such as connector housings and thin walls are made of aluminum with silicon. When copper is used as the alloying element, the part has increased hardness and decreased ductility.

Aluminum part types can be differentiated on the amount of alloying element present. Aluminum types are Alloy A380, A360, A369, A390, A413, and A518. They are series of aluminum alloys so expect to see alloy types with decimals. The Alloy A380 is the most common aluminum alloy used in die casting. Lawnmower housings and gears are usually made of AA 380. Escalator parts and conveyor parts are usually made of Alloy 518. Parts that need high corrosion resistance are made of Alloy A360.

Parts differ in the content of alloying element that makes the aluminum part types. They also cater to the different needs of the consumers and the producers as well. These are the most common Aluminum Alloy Types.

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

Posted in Aluminum Die Casting | Tagged | 3 Comments

New Supplier Cerion Buys Bankrupt Metal Auto Parts Makers

DETROIT — Rising from the ashes of three bankrupt auto parts manufacturers in the stamped- and cast-metal component sector is Cerion LLC, a new manufacturer coming to life through acquisitions that could be capable of generating nearly $1 billion in revenue.

Suburban Detroit-based Cerion and parent company Revstone Industries LLC of Paris, Ky., have since December acquired the die-cast metal component business of Contech LLC, almost all the assets and operations of fine blanking and metal stamping firm Precision Parts International Inc. and, on July 14, the assets of castings producer Intermet Corp.

Revstone is headed by George Hofmeister, a Kentucky industrialist with a track record of executing automotive deals in Detroit and the Midwest.

Contech’s castings business generated revenue of $156.7 million in 2008. PPI posted revenue of $141 million from January to October last year, and Intermet posted revenue of about $310 million in the 12 months ending July 31, 2008, according to records from the companies’ bankruptcy cases.

Each of the metal stampings and castings suppliers filed for Chapter 11 bankruptcy between August 2008 and January 2009 and failed to reorganize and emerge intact.

For about $43 million, Revstone and Cerion were able to pick up at least 20 manufacturing operations throughout the U.S. and Mexico and assume supply contracts with General Motors, Ford Motor Co., Chrysler Group LLC, Toyota, Honda and BMW.

The companies also landed work with large tier-one suppliers such as American Axle & Manufacturing Holdings Inc., Delphi Corp., Continental Automotive Systems Inc., Dana Corp., TRW Automotive Holdings Inc., BorgWarner Inc. and many others, according to bankruptcy court documents.

Cerion also gained four plants in Michigan and one in Mexico when it acquired Hillsdale Automotive from EaglePicher Corp. in December, renaming the company Metavation. Hillsdale posted revenue of about $100 million in 2007, according to a press release about the deal.

According to a June press release announcing Cerion’s selection of P2R Associates as the company’s public relations firm, Cerion was officially formed following the Hillsdale acquisition.

In the release, Cerion was described as a “privately held American manufacturing company focused on acquiring and operating small and medium-sized precision component manufacturing operations to serve automotive and other manufacturing industries in the U.S.”

Cerion CEO Dave Doster declined to comment for this story through spokesman Gordon Cole, president of P2R Associates.

While details about the company are sketchy, one thing is clear: the market the company is entering is rough-and-tumble.

“The casting sector has experienced a large number of failures over the last five years,” said Craig Fitzgerald, a partner and automotive supplier consultant at Plante & Moran PLLC in suburban Detroit. “That’s been the rule, rather than the exception.”

High, often volatile prices for raw materials such as steel, excess capacity, low volumes, price pressures and sourcing from low-cost countries such as India and China have squeezed the sector for much of the decade, Fitzgerald said.

Buying the firms out of bankruptcy may give the new owners an edge their predecessors lacked.

“They’re bargains, and that means continuity of the operations. There will be some consolidation, and certainly these guys can afford to close operations and consolidate and keep the good parts running and run them at a higher efficiency,” said Neil De Koker, president of the Original Equipment Suppliers Association.

Cerion and Revstone were able to acquire the desirable assets of Contech, Intermet and PPI without the burden of excessive liabilities and debts. The acquisitions also were a fraction of the likely cost a few years ago.

For instance, Contech was sold by its former parent SPX Corp. in 2007 to Marathon Automotive Group LLC for $147 million. Cerion picked up Contech’s castings division, roughly half the business, for $13.5 million.

The potential fate of a company growing rapidly through acquisition can be seen with such companies as Noble International Ltd. and Lear Corp.

Both used acquisitions to vault themselves up in the auto supplier hierarchies but took on significant debt in the process. When revenue plummeted along with car and truck production volumes, the companies could not service their debt, went into default and eventually filed for bankruptcy.

Source: Crain’s Detroit Business
http://www.mema.org/publications/articledetail.php?articleId=17795

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

Posted in Business | Tagged , , | 2 Comments

Manufacturing Ranked #1 Industry For Economic Prosperity

Manufacturing Ranked #1 Industry For Economic Prosperity NEW YORK, June 9, 2009 – Despite more than a year of bad news as the manufacturing sector continues to contract, a new annual index released today by Deloitte LLP and The Manufacturing Institute shows that Americans view manufacturing as the most important industry for a strong national economy. There is a wide perception gap, however, between the public’s highly positive views of manufacturing’s contributions to America’s economic success and their negative views about pursuing a career in manufacturing.

The survey, Public Viewpoint on Manufacturing, which assessed public perceptions and understanding of a wide range of issues related to manufacturing, shows that the majority of respondents (71 percent) view manufacturing as a national priority with 59 percent agreeing that the United States manufacturing industry effectively competes on a global scale. These results fall in line with public perceptions that manufacturing plays a larger role in overall economic prosperity compared to the technology, energy, healthcare, retail, communications and financial services industries.

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

Posted in Business | Tagged | Leave a comment

Disadvantages of Porosity in Diecasting

Disadvantages of porosity in diecasting. Diecasting is a method of molding molten metal, plastic and resin into whatever shape you desire. In order to do this, a machine will need to pour the molten substance into a container and then force it inside the mold until it cools down. The substance will eventually harden and take the form of the mold it is in. Die casting is commonly used in making toys, instruments, costumes and even costumes. However, there are certain problems in which the products become porous which contributes a lot to its brittleness. This is commonly known as die cast porosity, an unwanted result brought about by air pockets and void space inside the molded material. Products with porosity typically are considered to be of low standard and poor in quality. Here are some disadvantages of die casting porosity.

Air pockets inside a die cast product; can cause weakness of the material. The structure becomes less stable because the density of the particles melded together is not balanced due to small voids of space within. There are also times when diecasting porosity makes the product look less appealing to the buyer or consumer, due to the impression that porosity is a result of low quality machine and materials. Chances of infiltration are also high due to an imbalance in the density of the material. Luckily, there are a lot of ways to reduce the chances of cast die porosity. However, it would also mean an increase in your expense, but it would also increase the chance of more consumers because of your high grade product materials.

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

Posted in Die Casting Parts | Tagged , | 2 Comments

U.S. Economy: Companies Cut More Jobs Than Forecast

U.S. Economy: Companies Cut More Jobs Than Forecast (Update1)
By Timothy R. Homan and Shobhana Chandra

Sept. 2 (Bloomberg) — U.S. companies cut more jobs than forecast in August and boosted their workers’ productivity the most since 2003 in the second quarter, signaling employers are seeking to cut costs further even as the economy stabilizes.

A survey by ADP Employer Services showed businesses reduced payrolls by 298,000 after a 360,000 decline in July. The Labor Department in Washington said productivity, a measure of employee output per hour, rose at a 6.6 percent annual rate in the three months through June.

With labor costs declining and employment continuing to deteriorate, today’s reports buttress the case for the Federal Reserve to complete its plans to buy $1.75 billion of bonds and forego raising interest rates until next year. Slack in the job market helps reduce any inflationary pressures stemming from the central bank’s record liquidity injections.

“Inflation risks are minimal and the key issue they should focus on is spurring growth,” said Michael Moran, chief economist at Daiwa Securities America Inc. in New York, who accurately forecast the gain in productivity. “There’s a turn under way in the labor market, though it’s a very slow turn.”

Stock-index futures dropped after the ADP report’s release, and the Standard & Poor’s 500 Index opened lower; it closed down 0.3 percent at 994.75.

Treasuries extended earlier gains after minutes of the Fed’s August meeting showed policy makers were concerned about the pace of a likely economy recovery. Yields on benchmark 10- year notes dropped to 3.30 percent at 4:26 p.m. in New York from 3.36 percent late yesterday.

Factory Orders

A separate report today showed factory orders advanced in July by the most in a year as companies sought to rebuild inventories after a record draw-down in the first part of 2009. The Commerce Department said orders increased 1.3 percent after a 0.9 percent gain in June.

“Most participants saw the economy as likely to recover only slowly during the second half of this year, and all saw it as still vulnerable to adverse shocks,” the Fed said in today’s minutes. “Labor market conditions remained of particular concern to meeting participants.”

Following the last two recessions, the central bank waited for at least a year after the unemployment rate peaked before raising rates. The Labor Department in two days is forecast to report the jobless rate rose to 9.5 percent in August from 9.4 percent in July; economists project it will reach 10 percent in early 2010.

Jobs, Spending

The ADP report, forecast to show a decline of 250,000 jobs, underscores the danger that the consumer spending that accounts for 70 percent of the economy may be slow to gain traction in coming months.

The report showed a drop of 152,000 workers in goods- producing industries including manufacturing and construction, while service providers cut 146,000 workers. Financial firms trimmed jobs by 19,000, ADP said, the 21st consecutive monthly drop for the industry.

Whirlpool Corp., the world’s largest appliance maker, said Aug. 28 that it will close its Evansville, Indiana, manufacturing plant, resulting in the elimination of 1,100 jobs, or 1.6 percent of the company’s workforce.

“Considering the severity of the recession and uncertainty over the strength and sustainability of the recovery, the labor market’s recuperation will be slow and painful,” said Ryan Sweet, a senior economist at Moody’s Economy.com in West Chester, Pennsylvania, which forecast a drop of 290,000.

Worker Productivity

Productivity of U.S. workers rose in the second quarter at the fastest pace in almost six years, the Labor Department’s data showed, as companies squeezed more out of remaining staff to boost profits. Labor costs, adjusted for the gain in efficiency, fell by a revised 5.9 percent annual pace, the most in nine years.

Lower expenses helped boost profits last quarter by the most in four years, a necessary first step in slowing firings. Productivity gains also help curb inflation.

Makers of durable goods from Intel Corp. to Rockwell Collins Inc. are among those seeing demand stabilizing as customers here and abroad, buoyed by growing profits and more accessible credit, begin to invest in new equipment.

The gain in factory orders was restrained by a decline in non-durable goods such as oil and food that masked a jump in demand for new equipment.

A rebound at automakers resulting from the government’s “cash-for-clunkers” plan may give orders an added boost in coming months as dealers restock.

‘Very Lean’

“Inventories are very lean and businesses are now going to have to increase production given the gain in orders,” said Michelle Meyer, an economist at Barclays Capital Inc. in New York.

Leaner workforces allowed companies to protect earnings while the economy shrank at a 1 percent annual rate last quarter. Corporate profits rose 5.7 percent from the prior three months, the biggest gain since the first quarter of 2005, Commerce Department data showed last week.

Dell Inc., the world’s second-biggest maker of personal computers, topped second-quarter profit and revenue estimates after slashing costs. Chief Executive Officer Michael Dell, on a quest to save $4 billion a year, has farmed out 40 percent of the Round Rock, Texas-based company’s manufacturing.

To contact the reporter on this story: Timothy R. Homan in Washington at Thoman1@bloomberg.net; Shobhana Chandra in Washington at schandra1@bloomberg.net

Kinetic Die Casting manufactures die cast parts for their customers. If you would like to know more about what is die casting or if you would like a quote, please visit our website:Kinetic Die Casting Company

Posted in Business | Tagged , | Leave a comment