Metal vs. Plastic: Die Castings Used for Audio Speakers. Examine your sub-woofer speaker closely. Can you tell if it is made from aluminum or plastic? Aluminum die castings used for audio speakers are a popular application of die-casting as a …
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Aluminum Castings in the Die Casting Industry
The Purpose of Aluminum Castings in the Die Casting Industry. Before you dig further about aluminum castings, do you have any idea about where these are utilized? Aluminum castings are one of the alloys that are being used by the process that produces the most number of mass produced products in the metalworking industry. This is none other than die casting. This is when molten metal is being forced under high pressure into mold cavities.
Aside from aluminum castings, most products made through die castings are made out of non-ferrous metals such as magnesium, lead, tin, copper and zinc. Through time, ferrous metal die castings can also be created. Some companies opt for injection-molded plastic parts when they want their venture to be light and cheaper. But this is only recommended when only little strength is required and not much in the aspect of hardness.
The products from aluminum castings and other types of alloys used in die castings are utilized in various aspects and fields. These include automobiles, chocolate fountains, sink faucet, shower accessories, connector used in building homes, toys and a lot more.
Choosing the proper alloy is integral on the vitality of the outcome. You must know about these alloys strengths and weaknesses before you can utilize them for the purpose that you have in mind.
As for the aluminum castings, these can be relied on in terms of strength. Aluminum is a lightweight alloy that has high dimensional firmness for thin walls and compound shapes. This is also known as to having a good corrosion resistance property. This also presents a high electrical conductivity.
Why use a Online Manufacturing Directory- Find Out Now
Why use a Online Manufacturing Directory- Find Out Now. Starting your own business is quite a daunting task for which you need all the help you can get. During the initial stages of your business launch, you have to make some crucial decisions such as the manufacturer from which you will get your products or the raw materials that you will need for your finished products.
Why use a Online Manufacturing Directory? An online die castings manufacturing directory makes it really easy to find the best manufacturers and suppliers. Moreover, this directory will provide you with more options than if you stick to one manufacturer right away.
Why use a Online Manufacturing Directory for your Online Business? Launching an online business is about as hard as it can get so whenever you can find an array of options that would directly affect the profit margins, you take them.
Why use a Online Manufacturing Die Castings Directory for better profit performance? You have to find the best deal you can find in order that you can increase the initial profit margin that you are targeting. During the early part of your operation, you cannot expect too much gain so you should get your hands on anything that would help ensure that you at least break even the first few months.
Low Production Cost Lightweight Aluminum Parts
Attaining Strong and Lightweight Aluminum Parts with Low Production Cost. The invention of powerful die casting machines and refinement of the die casting process paved the way for mass producing metal alloy parts.
With the use of aluminum, the cost of producing high quality metallic parts also became cheaper. Aluminum parts types are the cheapest finished product that can be produced from die casting process.
This allows companies to boost their profit levels because they can mass produce aluminum parts types faster but at a much lower overhead. This also reduced the cost of metallic finished products because assemblers can use cheaper but high quality aluminum parts types.
Aluminum parts are also lightweight but are stronger than other types of metal alloys. That is why aluminum parts are commonly used in the airline and car manufacturing industries. Aluminum parts can also be made as container boxes and enclosures.
For example, a computer hard disk uses aluminum enclosure which was made through the die casting process. Because aluminum can conduct electricity, it would be easier for manufacturers of electronic products to ground the aluminum parts in order to protect the interior electronics of finished products.
Die cast producers favor aluminum parts because they are lightweight, versatile, and cheaper to produce. Use of aluminum parts also reduced the cost of production of different consumer and industrial goods resulting to lower market prices.
Aluminum parts are also versatile. Aside from industrial use, aluminum parts can also be used on finished consumer products such as chassis of guitar amplifiers, roofing molds, Golf Products, lighting fixtures, toys, and other common items that you can see in the market.
Die Casting Aluminum Lighting Fixtures for Better Quality
Die Casting Aluminum Lighting Fixtures for Better Quality. The die casting manufacturing process is quite similar to permanent mold casting. Both processes start out by melting or liquefying the material such as resin, rubber, zinc, copper and aluminum to name a few, that is going to be used. The melted materials will then be injected into mold castings. The liquid will then take the form of the patterns in the mold castings. The molds will then be allowed to cool down to harden and once they are opened, the product is finished. The difference between die casting and permanent mold casting is that the former uses high amounts of pressure in the molds so that the material will get into every part of the pattern. This results in better quality of the products which is why die casting is chosen to make Aluminum Lighting Fixtures.
Aluminum Lighting Fixtures help in illuminating man made structures such as houses, buildings, tunnels as well as the streets at night. They are an essential part of these structures and a lot of them are needed. By using the die casting process, the bulk orders for these Aluminum Lighting Fixtures are met. Not only that, quality and consistency is insured by die casting. This is a cost efficient and effective way of producing Aluminum Lighting Fixtures.
Aluminum is a great choice for lighting fixtures as they are strong and can last a very long time. They are also very lightweight compared to other metals. Since they can be harvested almost anywhere, they are very cheap too.
Machine Tool Builders Push for Defense Production Act
AMT – The Association For Manufacturing Technology is lobbying the U.S. House of Representatives to pass the Defense Production Act (DPA) reforms and reauthorization, following U.S. Senate passage of the legislation this month.
“America’s national security is threatened by the erosion the recession has caused to our defense industrial base,” AMT president Douglas K. Woods explained. “This country’s manufacturing sector needs the type of support provided by the Defense Production Act if we are to continue our critical role in defense preparedness.”
Woods urged the House to approve the bill quickly. “Let’s hope the bill is passed by the House and signed by President Obama in the next couple of weeks. That will be a real sign that the Congress and the Administration are serious about getting manufacturing and this country back on the right track.”
The DPA is a 60-year-old program that gives the President broad power a) to require businesses to sign contracts or fulfill orders deemed necessary for national defense; b) to establish and enforce means of allocating materials, services, and facilities for national defense; and c) to control the civilian economy so that scarce and/or critical materials are available for national defense purpose.
The Act empowers the President to requisition property, allocate raw materials and dictate production levels to industry, institute wage and price controls, resolve labor disputes, control consumer and real estate credit, and various other authorities.
Though it’s decades old, the Act must be reauthorized periodically. The current version of the DPA is due to expire September 30.
Woods credited Senate Banking Committee Chairman Chris Dodd (D-CT) and Ranking Member Richard Shelby (R-AL) for their 2009 effort to update the DPA. “The bipartisan leadership of Senators Dodd and Shelby and the broad support and swift action of the Senate illustrate the wide recognition that the DPA could be used now to help manufacturers hard hit by this economic downturn, particularly those that continue to have problems accessing credit,” said Woods.
Eugene Haffely, Jr., chief operating officer of Assembly & Test Worldwide, Inc., and a director of AMT, testified in support of DPA reforms in the Dodd-Shelby bill in a May 13.
“Tight credit continues to plague companies up and down the industrial production chain,” Haffely went on. “And without credit, business is at a standstill.”
Haffely said the loan and loan-guarantee program in the DPA bill will help shore up struggling companies critical to national security, thereby promoting economic growth and ensuring that we are not dependent on foreign sources for our defense needs.
Kinetic Die Casting is a aluminum and zinc die casting company. If you would like to know more information, please visit our website:Kinetic Die Casting Company
