Tag Archives: Video

Draft Angles in Die Castings

Kinetic Die Casting Company discusses “Draft Angle in Die Castings” – “what is draft angle in an aluminum metal box casting?” or “why do I need a draft angle on my aluminum die casting box part?” The mechanical reply is, all aluminum die castings need a draft angle on the walls of die cast box parts perpendicular to the parting plane or parallel to the slide interfaces. Because I have been selling die cast parts for over 20 years, I find easy answers and give simple calculations for my clients. What does that have to do with the usual engineer (any engineer other than in tooling or mechanical) or professional buyer?

Most people do not have the need to worry about how things are made; only what is made, and will it be what is essential. “Have you ever observed on a cupcake the bottom diameter is smaller than the top diameter?” or “Have you noted that a cake pan has sides that slope in toward the middle of the pan?” That would be an extreme case of a draft angle. Aluminum die castings would stick inside the die casting tool, molds, or die casting die if there was not enough draft angle in the tool and part. The usual draft angle for an aluminum die casting part is two degrees per side. The calculation for that is easy if a anyone is acquainted with die casting production part design.

Imagine an enclosure (or Aluminum Box) lying on a counter with the open side up. The aluminum box is 2″ deep inside with the height and width 4″ each way on outside. The walls of the box are 0.10″ in width. Due to the wall’s thickness, a few things are obvious to a part designer regarding this seemingly simple box:

  • The general height of the box is 2.10″ tall.
  • The inside of the box at the top of the opening is 3.80″ x 3.80″.
    A 2 degree draft angle will alter the dimensions in the following on the interior and exterior and should be regarded if something needs to fit inside the box or outside the box:

  • The top inside dimension of the box will be 3.80″ and the bottom inside will be 3.664″
  • The top outside dimension of the box will be 4.00″ and the bottom outside will be 3.864″
    If the box was intended for the interior of 4″ x 4″ at the bottom: box:

  • The top inside box dimension needs to be 4.136″
  • The outside top box dimension will be 4.336″.

    See our die casting draft webpage: http://www.kineticdiecasting.com/draft.html

    Contact Kinetic Die Casting Company at 800-524-8083 for more information


    Kinetic Die Casting Company Videos :

    http://www.youtube.com/user/kineticdc


  • Posted in Diecasting Process, newsletter | Tagged , , , , | 6 Comments

    March 1 A360 Metal Flow Video

    Auto Parts Manufactured as Die Castings in A360 Aluminum Die Casting Alloy.

    The Metal Flow Video from Kinetic Die Casting Company


    Published on Mar 1, 2013 on:
    http://www.youtube.com/watch?v=P2hJylJ8Qrc

    Kinetic Die Casting Company, 818-982-9200. A die casting Metal Flow Video into a four cavity die casting mold making four die casting automotive parts. Molten metal, A360 Aluminum alloy is injecting into the die casting mold. This video is a simulation of checking for die casting part surface defects and the metal temperature of the metal flow. Die Casting A360 Aluminum Alloy Metal Flow Video into an a360 aluminum auto part.

    Kinetic Die Casting Videos
    (http://www.youtube.com/user/kineticdc)

    Contact us by calling us at 818-982-9200 and ask for sales or email us at sales@kineticdc.com. Visit our website at www.kineticdiecasting.com

    Posted in Diecasting Process | Tagged , , , , , , | Leave a comment

    Flow into Aluminum Heatsinks

    This video shows how metal flows into a die casting mold to make die casting heat sink parts:

    Heat Sink parts or Aluminum Heat Sinks expels heat from parts and components in electronic applications. Aluminum die cast heat sinks are designed in a way that needs less machining than other manufacturing processes. The cooling fins can be manufactured at the same time as the mounting holes. Heat sink parts are made with all features necessary for cooling electronic components and to mount the heat sinks on the printed circuit board (PC board). Aluminum heat sinks have a high dimensional stability. Heat sink production begins as soon as the die casting tooling is produced. Aluminum heat sinks are produced at the rate of 250 heat sink parts per day to 2,500 heat sink parts per day. Heat sinks look good as raw parts or can be anodized or powder coated.

    Kinetic Die Casting Company makes heat sinks for several applications. Aluminum Heat Sinks remove heat from parts and components in electronic applications. Aluminum heatsinks are designed in a way that requires less machining than other manufacturing processes. The cooling fins can be manufactured at the same time as the mounting holes. Heat sink parts are made with all features necessary for cooling electronic components and to mount the heat sinks on the printed circuit board (PC board). Aluminum heat sinks have a high dimensional stability. Heat sink production begins as soon as the tooling is produced. Aluminum heat sinks are produced at the rate of 250 heat sink parts per day to 2,500 heat sink parts per day. Heat sinks look good as raw parts or can be anodized or powder coated.

    If you need an aluminum die casting heat sink call Kinetic Die Casting Company today at 800-524-8083.

    Posted in Aluminum Heatsinks, newsletter | Tagged , , , , , | 2 Comments

    Protected: Kinetic Die Casting Lean Production Process Video 139.01

    This content is password protected. To view it please enter your password below:

    Posted in Die Casting Parts, Kinetic Die Casting Company | Tagged , , , , , , | Enter your password to view comments.