Kinetic Die Casting Blog

The Advantages of Aluminum Chassis Castings Over Steel. High pressure die casting is the process used to make aluminum die cast parts and chassis castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.

Aluminum is a great metal to work with. Unlike other metals, it has plenty of strengths. The metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.

Advantages of aluminum chassis castings over steel include:

• Aluminum can be stronger than steel
• three times greater axial load strength
• Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
• Fewer failures and returns to the OEM
• Weight is lighter by two and a half times for lesser shipping costs
• Less finishing costs
• Raw parts manufacturing costs are much less
• Better looking parts

You can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.

All in all, the use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.

The Advantages of Aluminum Handle Hardware Over Steel. There are many places and functions for handle hardware. You’ll find handles in doors, cabinets, drawers, kitchen cupboards, and the list goes on. The question here when picking out handle hardware is, “Which one has more advantages over the other, aluminum handle hardware or steel handle hardware?” According to manufacturers and experts in this industry, there are several materials that are normally used to make handle hardware: aluminum, steel, and brass to name a few. The most common and favorable among the many handle hardware materials is aluminum, and this article will explain why.

• Aluminum parts are lighter in weight as compared to steel parts. Nobody wants to exert too much effort just to pull a handle to open a door or drawer, so people go for aluminum handles.
• Another reason is because of the durability and strength of aluminum handle hardware. Aluminum handle hardware can be made into all kinds of shapes and sizes, so production is easier, faster, and long-lasting. Handles made from other materials are normally welded together, but despite that it is still not as strong as those made with aluminum.
• Lastly, aluminum is cheaper when it comes to production costs as compared to steel. Manufacturers are able to produce up to a thousand and more aluminum handle hardware in a day.

Keeping in Place – Aluminum Brackets Hardware. In many things, Aluminum Brackets Hardware is used to keep parts in place as they do not move. This is an important part when it comes to lighting fixtures, fountains and other products. Brackets are also used in construction as they hold the beams in place while they are being finished. Aluminum Brackets Hardware is an integral part of many industries. But, why use aluminum instead of steel?

First of all, aluminum is easier to find compared to steel. It is abundant almost all over the world and could be mined easily. As far as characteristics are concerned, aluminum is stronger, tougher and more durable than steel. It can hold on its own and it can last longer. In terms of weight, aluminum is better as well. Its weight is just a third of the weight of steel of the same size and shape. Furthermore, die casting Aluminum Brackets Hardware makes it even stronger compared to steel.

When making brackets out of steel, workers will have to weld several pieces together as they can’t be moved in a single piece due to their weight. These welding points can create weak spots in the bracket. Aluminum Brackets Hardware on the other hand is created via die casting, this means no welding is necessary in making these parts. They start by melting the metal into liquid. This is then poured into pre-made molds which when it cools, the metal inside hardens once again. The result is consistent and of high quality. Plus, the process of die casting is cheap as well.

The most abundant metals found on earth is aluminum. Aluminum die casting is strong, flexible, lightweight, recyclable, malleable, and corrosion-resistant. These properties are factors that make the aluminum a great choice for material in producing cars and aluminum die casting car parts.

Die Casting, rolling, extrusion, or forging can be used to manufacturing with aluminum. When rolled under extreme pressure, the aluminum becomes thinner and longer. It becomes any of the three widely used forms: plate, sheet, and foil.

In North America, transportation is representative of the largest market for aluminum manufacturing. Where manufacturing of cars and trucks are concerned, the aluminum is the second most widely used component. Top reason for this is because producers are keen in improving the gas mileages of their vehicles. Since aluminum is about one-third the weight of steel, the entire vehicle mass can be reduced significantly. Aluminum Auto Parts Manufacturing will Gain Momentum.

As car manufacturing continue to conduct research about aluminum die casting and how best they can use this metal to manufacture excellent quality vehicles, more companies will start turning to aluminum as an alternative material to steel and iron.

These days, aluminum auto parts made of aluminum die castings include: valve covers, aluminum alloy wheels, carburetors, as well as body and closure panels, or flooring. Aluminum die casting manufacturing is still used at a very low volume. Mass manufacturing production will only be feasible once research finds out how aluminum die casting can really become more useful than steel or as strong as steel.

Concerns for reliability and safety are the major factors that inhibit the full blast manufacturing of major car parts. As car makers gain more confidence in the methods and techniques to manufacture high-quality aluminum die casting auto parts, the public is yet to drive the more economical cars made out of aluminum die casting.

Aluminum Die Casting Parts
Aluminum parts that are die cast are less expensive than steel. Steel parts weigh three times (3x) more than aluminum parts. So, the cost of materials by weight of the part is less. The cost to ship aluminum die casting parts is less than steel parts because of the weight differences. Fabricating a steel part is more labor intensive and time consuming than a die casting aluminum part. The die casting aluminum part can be used as is but a welded steel part will need a paint process to make them acceptable.

Aluminum Die Casting Part Design
Aluminum die casting parts can be designed to be very strong. Some aluminum die casting parts have strengthening ribs and gusset radii to increase the strength of the aluminum part. Aluminum die casting parts can be designed to be as strong, or stronger than a steel part.

Aluminum Die Casting Part Production
Aluminum die casting parts can be produced at the rate of over 1,000 parts in a day of die casting manufacturing production. The steel fabrication of parts can take as much as 10 days to make 1,000 parts. The cost per part as an aluminum die casting part is less than $3.00. A comparable steel part will cost about $5.00 each steel part and the wait time is ten times (10x) longer than an aluminum part.