Posts Tagged ‘Plastic Parts’

The Advantages of Aluminum Hardware Brackets over Plastic Parts

Wednesday, January 6th, 2010

Advantages of Aluminum Hardware Brackets over Plastic Parts:

  • Plastic is an insulator, while aluminum is electrically conductive. Plastic parts will need a special coating to achieve a similar result with aluminum (albeit inferior).
  • Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
  • Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
  • Aluminum hardware brackets are much stronger than plastic injection moldings.
  • Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
  • Plastic molded parts do not do well for chrome plating.
  • Plastic can not obstruct electromagnetic emissions.
  • Plastic does not do well with many coatings, while aluminum brackets do better on the department.
  • Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
  • Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
  • One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
  • Aluminum die castings are non-hazardous and pose no problems to the government.
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The Advantages of Cast Aluminum Parts for Music over Plastic Parts

Saturday, December 26th, 2009

The Advantages of Cast Aluminum Parts for Music over Plastic Parts. For serious musicians and the musical professionals in the music industry, having instruments that last longer, that sound extraordinarily good, and that are strong and sturdy is very important. Guitar amplifiers, for example, should be able to produce sound as clearly and stable as they can, which is why many manufacturers of amplifiers are now going for aluminum casting for parts. Aluminum castings are normally sturdier and are able to produce sound better than plastic, plus it is easier to shape and quick to produce in numbers. Though plastic is cheaper when it comes to production costs, aluminum casting parts for music last longer, can be shaped into all kinds of complex shapes to make it fit and function better, and it isn’t expensive as well.

But because sound and how guitar amplifiers produce the kind of music certain musicians are after are some of the top priorities when choosing guitar amps, there is still the want for vacuum tube amps despite their heavy weight and constant tuning and annual maintenance. Guitarists for genres such as the blues and rock prefer the sound produced by these vacuum tube guitar amps, but thanks to the advancements in technology even today’s guitar amplifiers can emulate sound that of classic guitars almost perfectly.

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The Advantages of Aluminum Hardware Brackets over Plastic

Thursday, December 10th, 2009

Advantages of Aluminum Hardware Brackets over Plastic:

  • Plastic is an insulator, while aluminum is electrically conductive. Plastic will need a special coating to achieve a similar result with aluminum (albeit inferior).
  • Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
  • Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
  • Aluminum brackets are much stronger than plastic injection moldings.
  • Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
  • Plastic molded parts do not do well for chrome plating.
  • Plastic can not obstruct electromagnetic emissions.
  • Plastic does not do well with many coatings, while aluminum brackets do better on the department.
  • Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
  • Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
  • One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
  • Aluminum die castings are non-hazardous and pose no problems to the government.
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Why Use Consumer Parts Die Castings?

Sunday, July 5th, 2009

Why Use Consumer Parts Die Castings? Die casting is a process that involves three steps to accomplish. The first step is to melt raw material, in this case metal alloy, by subjecting it in intense heat. Once the metal alloy has melted into liquid, it will then be injected in large casings made of steel commonly referred to as molds or castings. These casings would give the liquefied metal its new shape. The mold will then be cooled down so that it will harden once again and there you have it. A common metal used in this process is aluminum, but other metals such as zinc can also be used. Consumer Parts Die Castings is an industry in itself which caters to many manufacturers around the world.

A lot of products such as electronics, automobiles and household appliances make use of aluminum parts. Aluminum is a favored metal alloy for many manufacturers because of its characteristics. It is almost as strong as steal but it carries less weight compared to steel and most other metals for that matter. At the same time, aluminum is cheap and easy to obtain. For the manufacturers that provide these products which use aluminum parts, they need different kinds of parts which can be provided by die casting. Consumer Parts Die Castings fast and is cheap, which is why it is a choice of many manufacturers around the globe.

Consumer Parts Die Castings can create bulk orders in little time. It is a valuable asset for any manufacturer to have someone provides them with die casted aluminum parts. It is even better if they have their own die casting machinery.

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Aluminum Car

Thursday, February 12th, 2009

Many Car manufacturers are experimenting on the use of aluminum car parts. Some are also extending their research to make it feasible to use aluminum in all other weight-intensive car components. Aluminum Car Parts: Slowly but Surely.

So far, there has been a wide range of car parts made out of aluminum like car engine blocks, car cylinder heads, car manifolds, car wheels, and even car body structures and closures. Car makers are hopeful that soon, car hoods, trunks, and other such heavy parts can also be formed out of aluminum materials. The car body alone accounts for about 25% of the total weight of a vehicle. Using aluminum car parts will significantly reduce the cost and provide huge savings.

According to the Aluminum Association, Inc., the use of aluminum for cars doubled between the years 1991 and 1999. This is expected to double by early 21st century. So far, aluminum has already surpassed plastic use in cars and is now ranking third after iron and steel. Aluminum or plastic?

Average weight of aluminum is estimated to be one-third that of an equivalent volume of steel. There is about 60% weight reduction with the use of aluminum in cars instead of steel and cast iron.

Although there are so many advantages in using aluminum car parts, many engineers in car manufacturing are still yet to be convinced about replacing steel with this metal. They put emphasis on aluminum being difficult to weld and that this metal has a different reaction to stress than steel.

Aluminum auto parts are seeing some use and for sure, as technology advances, there will be more use for aluminum in car manufacturing.

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Kinetic Die Casting Company
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