How Are Die Cast Heating Plates Made. Die casting is a very popular process used in the manufacture of aluminum products. The process involves an inexpensive mode of production but with finished product durability that surpasses that of plastics and other materials.

There are many benefits that come with the use of die casting and these things make the process a favorite among aluminum products producers. The benefits include a speedier production process that helps increase the efficiency of production. This results to high production of output at a lesser time. The process also results to durable products that have strength level that is comparable to other materials such as steel. The process also results to numerous product output that amount to several thousands in a single production, without the necessary change or addition of any tools. In addition to these things, die casting products have also flexibility when it comes to product textures and surface finishes. Die casting process may involve heating and this is done through the use of heating plates.

In answer to the question “How are Die Cast Heating Plates Made”, it is relevant to note that die casting plates have dimensional accuracy that is very important to achieve the desired product quality. The heating plates can be made through an inexpensive process and from which the output has a more general use or application. On the other hand, some die casting plates can be very expensive to make and these plates have very specific uses and usually are used to produce specific, specialized part.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Pressure Die Casting Aluminum Heat Sinks Die Castings vs Sand Casting. When you are given these phrases – pressure die casting aluminum heat sinks die casting vs sand casting, what first comes to you mind? If you are not the type who is more into details and how these details came about, these words may sound alien to you. There are some people though who would look for ways to understand even complex things like these, just to get to the bottom of how certain materials were processed. A fork is not a fork if not for the many people who contributed on its design, production and marketing of this kind of tool.

Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Contact Kinetic Die Casting Company 818-982-9200 if you have a difficult product to produce. We will be able to make parts for you when others fail. Send us your die casting tooling and we will make your parts for you.

A customer of ours, in the early 1990’s, contacted Kinetic Die Casting Company, to send us their die casting tooling so we could produce an aluminum die cast enclosure housing for them. This company, Monitor Dynamics Incorporated (MDI), produced a security card reader system used in government buildings. MDI was well known for their high quality security systems. MDI demanded high quality products from their suppliers.

This aluminum die casting part had transformed many times from its inception. It started out as a steel box that was welded together. The design was simple, ¼ inch plates welded together in a box shape with a slot to slide electronic cards through and an area for a keypad. The next change was to make aluminum sand castings in a similar design. Later, the delivery and quantity requirements for the programs required MDI to purchase die casting tooling and die casting parts from a competitor of ours.

Unfortunately, our competitor did not realize the important differences between aluminum sand casting parts and aluminum die casting parts. The part design was poorly planned in the following ways:

• The draft on the interior walls was not properly created, the parts has several drag marks and stuck too easily in the tool.
• The tooling die not include a mold base, it consisted of inserts only. This kept the customer captive to the poor quality die casting company, our competitor.
• The wall thicknesses of 1/4” or more, “for higher strength”. Greater wall thicknesses in die casting parts for greater strength is a misconception.

Here is how I helped MDI get good quality parts. First, I had my toolmaker fix the internal draft angle problems so the aluminum housing parts would no longer stick in the die casting tool. Secondly, I mounted the inserts into one of our many available mold bases so we could make good quality die casting production parts.

Then finally, we fought the production process to make good parts in spite of the problems and complications from the ¼” or greater wall thicknesses. There were many complications, such as, several sink marks or surface porosity from the metal wicking from thinner areas of the casting to the thicker areas. The casting would deform easily in the cooling process. The internal porosity from the thicker sections would also cause the paint and powder coating to bubble.

MDI was very pleased with the results we provided them. Their purchasing manager sent me a letter of appreciation. MDI is now known as Ameritron, Incorporated. You can read a copy of the letter of appreciation from the purchasing manager here..

“In the 12 years, Kinetic Die Casting has been an excellent supplier providing good pricing, excellent product and on time delivery. If you have a need for die casting products I would highly recommend Kinetic Die Casting”

……. Read letter HERE

Examples of Aluminum Automotive Parts. You love cars, because of the speed and the boost on your moral that you get whenever you are riding your favorite vehicle. You may declare your love for your cars, but do you know them well? Can you easily give examples of aluminum automotive parts? Now don’t begin inspecting the insides of the vehicle because you can still learn about the matter if you will look it over at various resources.

Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

The Advantages of Aluminum Military Parts over Plastic. Being in the military force is a life-threatening job. Together with this risk is the honor of saving one’s territory, which is one of the reasons why a number of men choose this as their career path. However, their success does not depend on their skills alone. The equipment to be used should also be considered.

To help them in fulfilling their goal, they should know the advantages of aluminum military parts over plastic military parts. Why?

Plastic military parts may be cheaper, but it cannot match the advantages given by aluminum military parts.

Aluminum military parts can withstand prolong stocking periods. When not in battle, the equipment tend to be stored in the barracks. Unfortunately, some of these fade quickly in terms of quality and usability. It is because some parts are made of a special plastic which is not capable of keeping its condition over time. Aluminum does this, even if exposed to strong chemicals.

Moreover, plastic parts are highly vulnerable to damage due to strong impacts. For instance, a rifle had to be dropped. The damage it can give to an aluminum part would not be that strong, but it would be the other way around for a plastic part.

These are only a few of the many advantages of aluminum military parts over the plastic military parts.

Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.