Posts Tagged ‘Die Castings’

Pressure Die Casting Aluminum Chassis Casting vs Sand Casting

Thursday, September 2nd, 2010

Pressure Die Casting Aluminum Chassis Castings vs Sand Casting. Automobile parts are often made with aluminum. Aluminum has the properties that make it a proper material for the manufacture of automobile parts. In many instances, the use of aluminum is preferred over steel. The usual reasons behind this preference are durability and light weight characteristic present in aluminum.

The automobile industry supports the use of aluminum in the fabrication of car parts including the chassis. While aluminum is very light in weight, it has a high level of material strength and durability comparable to that of steel. There are two advantages apparent on the product itself that come with the use of aluminum in the fabrication of car parts. Cars that use aluminum have lesser weight and this allows for easy vehicle control and helps reduce fuel consumption.

Firms that use aluminum for the manufacture of automobile chassis employ different methods of production. Among these methods, the most popular include sand casting nd die casting.

Looking at the plus and minuses evident in the Pressure Die Casting Aluminum Chassis Castings vs Sand Casting comparison, it may be important to note the most important and practical differences that they have. Sand casting often involves a process that requires several uses of machines and tools while die casting involves a simpler process that employs lesser tools. Sand casting may also take a longer time to produce the same number of outputs while die casting proves to be a more efficient production process. Additionally, die castings do not require the creation of new cores for each casting, more cost effective and results to smoother finish.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


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How Are Aluminum Lighting Parts Used

Tuesday, August 24th, 2010

How Are Aluminum Lighting Parts Used. Aluminum is a popular material in the fabrication and manufacturing industry. It has a broad spectrum of applications. It is used t manufacture parts for automobiles, military jets and armor vehicles, musical instruments, etc. It is also popularly used as lighting fixtures.

Lighting fixtures are artificial lights powered electrically. A typical, complete set of a lighting fixture has six components. These include the lamp or the so-called light source, the light reflector that directs light, an aperture that may or may not have a lens, the housing for lamp alignment, a power connector, and an optional part called the electrical ballast. There are two types for lighting fixtures according to usage- indoor and outdoor.

There are several reasons why the use of aluminum is so popular with the fabrication of lighting fixtures. For one, aluminum weighs much less than steel (just 1/3 of steel). Another reason is that aluminum is a very good conductor of heat, light and electrical energy which makes it a very suitable material for use in the lighting industry. Lastly, aluminum is a very cost-effective material that lasts longer than plastics.

How are Aluminum Lighting Parts used? These fixtures are used in many industries including, but not limited to, the aerospace industry as well as for marine and medical lighting. Specifically, they are used in medical rooms, street traffic light housings, porches light housing, outdoor coach lights, etc.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


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Methods for making Aluminum Golf Products

Saturday, August 14th, 2010

Methods for making Aluminum Golf Products . Aluminum seems to be almost everywhere. Even in the golf course, you cannot run a complete game without the use of this metal. From clubs, balls, swing, and heaters, almost everything to help you improve in the craft is made from a quality material such as this.

Though different manufacturers offer different kinds of aluminum golf products in the market nowadays, all such products undergo just the same processes. Usually, aluminum-made products are easily produced allowing these manufacturers to produce thousands of items daily. Though some manufacturers serve in a made to order basis, others mass produce for distribution. At any case, aluminum products are made in a process called die casting.

Speaking of this process, die casting is where aluminum is injected under force into a mold to form golf products as well as any other parts. This is a very effective and easy process since no serious machining is needed to complete the product after die casting. With this, the process of making aluminum golf products become relatively faster and cheaper.

Simple in its processes, aluminum golf products are available in a cheap selling price. Though cheap, they still possess durability that makes them capable in helping you longer in your golfing career.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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Pressure Die Casting Aluminum Chassis Castings vs Extrusions

Monday, July 26th, 2010

Pressure Die Casting Aluminum Chassis Castings vs Extrusions. Pressure Die Casting Aluminum Chassis Castings vs Extrusions is an argument than can be settled by your own preferences. However, pressure die casting when it comes to creating chassis castings has its advantages. Die casting can be made much faster and with a more defined net shape compared to extrusions. The features and impressions on the sides, tops and bottoms can be done all in just one operation. There is also less waste of aluminum using die casting than extrusion. And also, holes can be set in place in order to set aside additional machining cost.

  • Let’s describe more about the product first. Chassis castings are commonly used in guitar amplifiers. There is usually a solid metal dual-tube distortion pedal that creates great gain. And the flexible controls let you make metal tones of different varieties from different genres of music.
  • Now let’s go back to the process of extrusions. It is often used to create materials that have a fixed cross-sectional profile. The object is pushed into a die with the chosen cross-section. Its advantages are it can create the desired very complex cross-sections whether the materials are hot or cold. It also creates a perfect surface finish because of the process of compression.
  • Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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    Pressure Die Casting Aluminum Golf Products vs Sand Casting

    Saturday, July 24th, 2010

    Pressure Die Casting Aluminum Golf Products vs Sand Casting. Pressure Die Casting Aluminum Golf Products vs Sand Casting is a tricky concept of processes to choose from. But one advantage of having sand casting as your chosen process, you could always convert it to aluminum die casting. And it would still be a quality product.

  • Sand Casting would cost around $32 all in all. The sand castings usually cost$21 for each part. And then you would have to spend about $11 of machining into each casting part. The tools would probably cost you around $1,500. This already includes the pattern and the 5,000 parts.
  • For Pressure Die Casting Aluminum on the other hand, the parts only cost around $8.20 for each part. And the machining also costs less, allowing you to save around $3.00 for each part. The total cost would only be around $16.20. This costs so much less than sand casting.
  • Aluminum parts are also flexible and versatile. Aside from quality materials, it often used for creating golf products, guitar amplifiers, toys, lighting fixtures, as well as other products found in the market. Using aluminum would also mean cheaper costs. And aluminum parts are the least expensive finished product that can be made out of die casting process.
  • Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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    Kinetic Die Casting Company
    Aluminum Die Cast Parts

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