The cost-efficient and timely production of a wide array of required equipment components owes much to die casting tooling. This is a critical performance area wherein the die casters and the designers have to put their heads together in product development and design. At this early stage, issues centered around tooling and production have to be fixed along with the identification of the many trade-offs that may be taken to effectively control the total project costs.

One excellent example of the successful collaboration of designers and die casters in Castings Aluminum Tooling is in the automobile business. Through their joint efforts, aluminum auto parts have been successfully planned and developed so much so that today aluminum now is the No. 2 material used in automobiles. The main impetus that inspired the designers–die casters’ collaborative efforts is the rising cost of fuel which spurred consumers’ renewed interest in lighter, more fuel-efficient and environment-friendly cars.

Among the Castings Aluminum Tooling factors pondered in aluminum auto components is the estimate that reducing car weight by 10% could result in consumption by 6% to 8%. Another consideration which may be parlayed in future Castings Aluminum Tooling is that a car weight reduction of 50% may be realized if the body of an automobile is made of aluminum. Substantial fuel savings would be achieved in such a shift, which was reckoned at about 3,000 liters saved for the average lifetime of a car, one Castings Aluminum Tooling endeavor that should be most welcome in these oil-crisis prone times.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Brass Die Casting Swimming Pool Parts. Brass die casting swimming pool parts are a very good choice when finding fixtures and accessories for your swimming pool. Whether you are looking to purchase ladder anchor sockets, anchor wedges, escutcheon plates, valve handles, valve caps, cap screws, nuts, link bolts, pool anchors and pool anchor covers, hardware made of brass will give you all your money’s worth. There are a lot of reasons why most pool builders and owners prefer brass parts.

The most glaring reason is of course the fact that brass is one of the metal alloys out there that are most resistant to corrosion. Needless to say, this is a very important factor you need to consider when looking for swimming pool parts. You need parts that will stand the test of time and water. Brass die casting swimming pool parts are your best options if you want quality, durability and longevity.

It’s no secret that rust and corrosion are among the worst enemies of pool owners. Brass parts will lessen these problems. So the next time you go looking for new parts, whether as replacements for already corroded parts or as new installments, always prefer brass die casting swimming pool parts over other metal alloys. There are a lot of options when it comes to finding the perfect brass pool parts. There is of course the nearest hardware store in your area. In many cases however, it’s pretty hard finding brass parts in brick and mortar establishments. When this is the case, you can always go look for the parts online.

To get a price for brass die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Commercial Die Casting 101: Tooling Made for Die Casting. Nowadays, die casting is popular choice for metal-working in large scale productions. Modern automotive, aircraft and related industries require metal parts that are tough and durable. Die casting, other than being a shaping process, is inherently a metal treatment. The final product exhibits high yield and resistance to multi-directional loading. Here is a set of components and tooling made for die casting:

The most important elements in the method are the dies. A pair of cover and ejector halves is required to start the process. They contain the shape that the molten metal will follow. Unlike other types of casting, dies can produce very detailed pieces in just one processing. However, these parts must be kept clean and lubricated on every operation.

The cover die has an opening that receives the molten metal. It must be carefully lubricated so that the final product will be smooth. Another tooling made for die casting is the set of ejector pins, which are connected to the ejector die. They facilitate quick dropping of the solidified metal. In traditional methods like sand casting, you have to remove the final products from the mold manually.

Another important tooling made for die casting is the fluid line system. Water lines are used to feed water into the machine during compression. Water serves as lubricant and coolant to the contacting parts. Gas escape lines, on the other hand, allow gas to escape from the metal during shaping. If gasses are not allowed to escape, gas bubbles may be trapped in the finished product. Gas bubbles are indicators of high porosity, making the piece weaker to tensional stresses.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

New Aluminum Chassis Castings. Having your own means of transportation is now an important thing to have. You go the office every day, and the most convenient way of transportation is through car. Having your own car saves time and energy. In getting the best car for your needs, you should also consider the parts of it. One most neglected part is the chassis of the car. After checking the motor, the tires and other parts, make sure to pick a car with New Aluminum Chassis Castings.

Having your car with new aluminum chassis castings has certain advantages. First thing is that since aluminum is especially lightweight, it will be easier for you to control the car. Shifting it left, turning it right is less hassle. It also means less energy consumption because less energy is used to control it. Another thing is that since aluminum is tougher than steel, you can bet on its durability and strength, it will last long than other cars not made of new aluminum chassis.

There are two ways on making new aluminum chassis castings. It’s either pressure die casting chassis casting or sand casting. San casting takes longer because you need to use a lot of tools, on the other hand, die casting is simpler without the needs of any extravagant tools.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Pressure Die Casting Aluminum Hardware Brackets vs. Sand Casting. Aluminum hardware brackets are used in fountains, lighting fixtures, and electric fans. In construction projects, aluminum hardware brackets in the form of braces are used to hold wooden beams at the correct angle while a structure is still being built. It goes without saying that aluminum hardware brackets are used for various purposes in everyday life, so how can they be manufactured quickly enough to meet consumers’ needs?

To make aluminum hardware brackets, manufacturers can use either the pressure die casting method or sand casting, which are just two of the many methods used to cast aluminum. Pressure die casting basically involves melting the aluminum, which is then injected under pressure into a hardened steel mold or die in the shape of a bracket. Afterwards, the mold is cooled, often in water. When the aluminum has hardened, half of the mold is moved and ejector pins push out the new aluminum cast that is now a hardware bracket. Sand casting, on the other hand, involves mixing sand with binders and compacting water around metal or wooden pattern halves to produce a mold that is shaped as a bracket. The mold is then removed from the pattern, and aluminum is poured into the mold’s cavities. The mold is cooled first and afterwards, it is broken to remove the aluminum cast which has settled into the shape of the mold. Sand casting is suitable for producing both ferrous and non-ferrous castings in a wide range of sizes and shape complexity, while pressure die casting is appropriate for manufacturing small to medium non-ferrous castings of thin walls and varying complexity. The method for producing aluminum hardware brackets obviously depends on the purpose for which aluminum hardware brackets are to be used.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.