Posts Tagged ‘Die Casting Parts’

How Are Die Cast Heating Plates Made

Thursday, August 26th, 2010

How Are Die Cast Heating Plates Made. Die casting is a very popular process used in the manufacture of aluminum products. The process involves an inexpensive mode of production but with finished product durability that surpasses that of plastics and other materials.

There are many benefits that come with the use of die casting and these things make the process a favorite among aluminum products producers. The benefits include a speedier production process that helps increase the efficiency of production. This results to high production of output at a lesser time. The process also results to durable products that have strength level that is comparable to other materials such as steel. The process also results to numerous product output that amount to several thousands in a single production, without the necessary change or addition of any tools. In addition to these things, die casting products have also flexibility when it comes to product textures and surface finishes. Die casting process may involve heating and this is done through the use of heating plates.

In answer to the question “How are Die Cast Heating Plates Made”, it is relevant to note that die casting plates have dimensional accuracy that is very important to achieve the desired product quality. The heating plates can be made through an inexpensive process and from which the output has a more general use or application. On the other hand, some die casting plates can be very expensive to make and these plates have very specific uses and usually are used to produce specific, specialized part.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


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How Are Aluminum Lighting Parts Used

Tuesday, August 24th, 2010

How Are Aluminum Lighting Parts Used. Aluminum is a popular material in the fabrication and manufacturing industry. It has a broad spectrum of applications. It is used t manufacture parts for automobiles, military jets and armor vehicles, musical instruments, etc. It is also popularly used as lighting fixtures.

Lighting fixtures are artificial lights powered electrically. A typical, complete set of a lighting fixture has six components. These include the lamp or the so-called light source, the light reflector that directs light, an aperture that may or may not have a lens, the housing for lamp alignment, a power connector, and an optional part called the electrical ballast. There are two types for lighting fixtures according to usage- indoor and outdoor.

There are several reasons why the use of aluminum is so popular with the fabrication of lighting fixtures. For one, aluminum weighs much less than steel (just 1/3 of steel). Another reason is that aluminum is a very good conductor of heat, light and electrical energy which makes it a very suitable material for use in the lighting industry. Lastly, aluminum is a very cost-effective material that lasts longer than plastics.

How are Aluminum Lighting Parts used? These fixtures are used in many industries including, but not limited to, the aerospace industry as well as for marine and medical lighting. Specifically, they are used in medical rooms, street traffic light housings, porches light housing, outdoor coach lights, etc.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.




Kinetic Die Casting Company


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Pressure Die Casting Aluminum Handle Hardware. vs Sand Casting

Monday, August 16th, 2010

Pressure Die Casting Aluminum Handle Hardware. vs Sand Casting. Handle hardware is definitely one important piece in the day-to-day lives of the people. Without this, a lot of processes can surely be impaired. And since this is used frequently, you only require the best quality ones. The choice is between pressure die casting and sand casting.

More often than not, it is said that pressure die casting aluminum handle hardware is better than sand casting handles. Die casted aluminum hardware handles are seen to have a potential of being durable. In fact, it is at par with the durability of steel. Therefore, with the constant use of the handles, its durability will make it last longer than others. Much more, it is relatively cheap as well.

On the other hand, sand casted aluminum handles are greatly produced to have the same high level quality just like the die casted ones. However, the difference lies in the cost of production. Sand casting tooling costs are far more expensive than the other one. This is true if the production involves 5,000 parts or more. As a result, sand casted aluminum handles appear to be more expensive in the market.

In total, in terms of quality, both deserve to be given high ratings. However, if you speak of the costs, both in production and distribution, there is one that will stand out. That is the pressure die casted hardware handles.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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Die Casting Alloy Impact Strength

Wednesday, August 11th, 2010

Contact Kinetic Die Casting Company 818-982-9200 if you would like us to die cast your new product.

Cinema Products Corporation
3211 South La Cienega Boulevard
Los Angeles California 90016

Produced the waist mounted camera harness for the movie industry. We were contacted by Cinema Products to look at a revolutionary new aluminum locking mechanism for their product. There were 10 items that created the locking mechanism consisting of Pivots, Pawls and Locks for the left and right side of the harness. We made aluminum die casting tooling for them the cost was about $50,000.

The weight of the 10 parts was very light because of their material choice, but they ran into some issues that made 380 aluminum a poor choice for the alloy. Units were failing in the field. We discovered it was because of the limited impact strength of 380 aluminum of 3 foot pounds. We suggested another die casting material, #3 zinc alloy, which has an impact strength greater than 40 foot pounds.

Cinema Products believed they were stuck at an impasse to pay another $50,000 for zinc die casting tooling. Kinetic Die Casting was able to produce zinc parts using the aluminum die casting tooling, saving them several thousands of dollars.

If you had a die casting part failure in the past, contact Kinetic Die Casting Company for assistance 818-982-9200.

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Die Casting Customers Develop New Products

Thursday, July 22nd, 2010

Kinetic Die Casting Company has helped many die casting customers develop new products.

There are many factors singular to the die casting process that are needed to be considered such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, wall thicknesses and material weights.

Kinetic Die Casting Company makes die casting parts in zinc.

Kinetic Die Casting in the past specialized in making Aluminum Die Casting Parts, but over the past five years, we have been making more die casting parts in ZINC ALLOYs. We have a web page dedicated to zinc die casting alloys

(http://www.kineticdiecasting.com/zinc.html)

Take a few moments to review the differences in the various zinc die casting alloys.

For 18 pages of Alloy Data, more information than most people ever need, review this PDF.

( http://www.kineticdiecasting.com/Alloy_Data.pdf )

Contact us 818-982-9200 if you have technical questions regarding die casting materials. We will be happy to help you decide which die casting material is best for your product or application.

Kinetic Die Casting has implemented lean manufacturing for continuous improvement for quite a long time.

I just wanted to remind our customers that fast delivery and great quality is our number one goal to serve our customers.

As a part of our continuous improvements, if you want a service that we do not provide, please contact me 818-982-9200.

Our backlog of work continues to grow. We will be happy to help you with any new project. Contact me if you need prices.

Kinetic Die Casting Company current delivery time for raw castings is
……… less than six 6 weeks.

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Kinetic Die Casting Company
Aluminum Die Cast Parts

E-mail sales@kineticdc.com

818-982-9200
800-524-8083 Toll Free
818-982-0877 Fax

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