The Advantages of Aluminum Chassis Castings Over Plastic. The use of aluminum chassis castings have increasingly become popular in recent years, particularly in the automobile industry, due to growing pressure to decrease vehicle weight to cut fuel consumption. While both aluminum and plastic are easy to produce, an aluminum chassis can dissipate heat better than a plastic one, thus preventing cars from overheating. Also, aluminum keeps its shape better even in severe weather conditions.

In karting, two of the materials normally used in the construction of the belly pan or chassis of a cart are plastic and aluminum. Both plastic and aluminum chassis castings are lightweight, but plastic is the more inexpensive option. However, the advantages of using aluminum chassis castings far outweigh those of plastic, which has a lot of disadvantages. Compared to aluminum, plastic is not usually thin enough for countersinking to make the fasteners flush. Plastic also has a tendency to discolor and swell when it comes in contact with fuels, oils, and grease. When exposed to warm temperatures, plastic expands and becomes wavy or starts buckling, which results in a wavy belly pan surface. Cold temperatures, on the other hand, cause some types of plastic to become brittle and eventually shatter. Aluminum chassis castings, while being expensive, does not encounter the aforementioned problems that plastic has. Additionally, the biggest advantage of aluminum is that is can be dimpled so that it can give a countersink in thin metal, and this enables the use of flat head screws. The end result is a perfectly smooth belly pan.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

New Die Casting Military Parts. New Die Casting Military Parts is important as it produces strong and lighter results. Producing high quality military parts using die cast is vital, because ensuring the safety of the military is essential for the safety of the individual as well. You want to make sure that the group of people who keeps you safe is in good hands with right tools and strong equipment.

For the reason that new die casting military parts are produced as a whole and not assembled consisting of detached separated parts, the result is therefore stronger alloy for the equipment.

Right as this moment, New Die Casting Military Parts are produced for the United States Government respectively for the army, navy, air force, missile defense agency, and many others. Examples of these parts are the Fire suppression system housing for armored vehicles. It is important to make its composition well-built as it allows the military tank passengers and drivers to survive in case the fuel tank is hit. Another example is the missile nose piece. It is important to have this die casted because it needs to withstand a lot of pressure and force. Other examples are the Military Fire sensor housing and Military Pump parts.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Kinetic Die Casting Company has helped many customers develop new products. There are many factors singular to the die casting process that are needed to consider such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, and wall thicknesses.

Over the years, I have had to convince several buyers, engineers, and designers that increasing the thickness of the walls or other sections in a die casting part does not increase the part strength. In fact, it does the opposite. As the molten metal is injected through the gate, into the die casting mold, the metal freezes on the wall surfaces of the die on the die casting part exterior and interior. The metal contacting these die surfaces is denser and harder than the section sandwiched between the two wall surfaces.

The first .030” to .050” surface of the casting where the metal is denser is commonly called the “skin” of the die casting. The die casting skin is on both interior surfaces and exterior surfaces. The material between the two skin surfaces is weaker and less dense. A part that has a wall thickness of .080” would have a skin surface of about .060”, on the interior wall .030” and the exterior wall .030”. The section sandwiched between the two skins, approximately .020” would provide little strength.

Die Casting parts should not typically be thicker than .125”. On die casting parts with thicker walls than .125”, the increased thickness decreases the wall strength by increasing opportunities for porosity, shrinkage and laps. Parts that will be machined should only have less than .030” removed to preserve more of the die casting strength and to avoid exposing porosity.

When it comes to increasing strength in aluminum die casting parts, other methods are used. I will detail how to strengthen die casting parts in future articles.

Contact Kinetic Die Casting Company 800-524-8083, if you have a metal product that you are considering manufacturing. We will evaluate your design and make suggestions on other metal manufacturing processes when necessary. If die casting is the best option, we will assist you in material selection, tooling manufacture, and provide the cost for tooling and die casting parts.

The Advantages of Cast Aluminum Parts for Music over Plastic Parts. For serious musicians and the musical professionals in the music industry, having instruments that last longer, that sound extraordinarily good, and that are strong and sturdy is very important. Guitar amplifiers, for example, should be able to produce sound as clearly and stable as they can, which is why many manufacturers of amplifiers are now going for aluminum casting for parts. Aluminum castings are normally sturdier and are able to produce sound better than plastic, plus it is easier to shape and quick to produce in numbers. Though plastic is cheaper when it comes to production costs, aluminum casting parts for music last longer, can be shaped into all kinds of complex shapes to make it fit and function better, and it isn’t expensive as well.

But because sound and how guitar amplifiers produce the kind of music certain musicians are after are some of the top priorities when choosing guitar amps, there is still the want for vacuum tube amps despite their heavy weight and constant tuning and annual maintenance. Guitarists for genres such as the blues and rock prefer the sound produced by these vacuum tube guitar amps, but thanks to the advancements in technology even today’s guitar amplifiers can emulate sound that of classic guitars almost perfectly.

World energy consumption increased by 60% during the last 26 years. Energy use in the U.S. increased by 81% during the same time period and continues to increase every year with new gadgets and appliances that require electricity to function. The U.S. is now competing with emerging economies, such as China and India, for energy resources. Along with the demand increase, prices are increasing, too. Requirements to reduce greenhouse gas emissions are pressuring utilities to find alternate sources of supply. These costs will be added to the system. There are many ways to reduce energy use, thereby decreasing total energy costs and becoming more environmentally sensitive. World Energy Consumption Increased by 60% during the Last 26 Years.