Advantages of Die Castings Used for Trucks and Cars. From parts intricate to simple, die casting can shape them all. This metal working process has important applications to the automotive industry. Vehicle assembly companies nowadays demand die castings used for trucks, cars and motorcycles. The parts include billets, coils, sheets and rods. If these parts are die-casted, they are expected to have high yield (breaking point) and fair toughness (resistance to fatigue due to repeated loading). Usually, production of these parts is done in large-scale assembly lines.

In die casting, high pressures (10 to 175 mega Pascal) are applied to the molten metal. The metal does not only take the shape of the dies; it also gains a more compact microscopic structure. Traditional shaping methods are sand casting, extrusion and forging. However, none of them boosts metal strength like die casting does. A typical die-cast procedure creates a yield of 69%.

Die castings used for trucks and cars are classified into mechanical and non-mechanical. The latter refers to fixtures and frames, which are used to hold the entirety of the vehicle’s body. Die casting can be used to create multiple-axial fittings, which are used to connect bars and frames of the truck. Fittings are similar to water pipe fittings at home. Mechanical parts include engine blocks, some types of gears and sprockets. These are usually made from magnesium and aluminum alloys because they have high melting points and resistance to corrosion.

Manufacturing die castings used for trucks and cars is also economical. It reduces production expenses because there is no need for trimming and post-machining. The results of die casting are precise down to the nearest micrometer.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Production Advantages of Die Castings Used for Car Parts. Strength and durability – These are the most important requirements for automobile parts. Nowadays, the industry has a strong demand for die castings used for car parts. Die casting is a metal working process that performs efficiently on large-scale productions. If we will compare it with other processes like sand casting, forging and extrusion, die casting produce car parts with higher yield strength (breaking point). It is used to produce both mechanical and fixed parts of cars

To better understand the advantages of die-casts, one must know the basic processes behind it. First, the metal is melted in a furnace separate from the die fixture. Then, it will be injected into the dies. A pair of dies forms the mold cavity, which contains the intended shape of the part. This is known as cold-chamber processing, which is common in producing die castings used for car parts. As the metal solidifies, the dies are intensely compressed. The pressure results in very strong castings.

The tools for automobile die casting are very expensive, reaching hundred thousands of dollars. The large capital makes the process suitable only for large-scale manufacturing lines. However, it is a good investment because it minimizes human intervention for die castings used for car parts. Die-casted products are precise in depth, size and shape. This is perfect for fixtures, frames, sprockets and engine blocks of cars. The process produces little or no scrap and deformities. Therefore, there is no need for post-machinists to perform trimming or sanding. If there are metal scraps, they can easily be recycled.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Metal vs. Plastic: Die Castings Used for Audio Speakers. Examine your sub-woofer speaker closely. Can you tell if it is made from aluminum or plastic? Aluminum die castings used for audio speakers are a popular application of die-casting as a machining procedure. These types of speakers are very similar with plastic-built ones, and they have several advantages too.

Many speaker brands use plastic as frames and fixtures of their speakers. They are shaped through soft molding, where molten plastic takes the shape of the mold. Plastic is desired because it is cheaper and easy to manufacture compared with metals. The market patronizes plastic-built speakers because they are light and easy to carry around.

However, there is a recent problem with plastics in terms of toxicity and recyclability. Hence, die castings used for audio speakers have become more popular. Aluminum is widely used for speaker frames and internal fixtures. Plastics need several treatments for them to be tough. They need plasticizers and conditioners. Aluminum, on the other hand, is already tough and durable by itself. Especially because it undergoes cold-chamber die casting, aluminum speaker parts exhibit low brittleness and good elasticity. It fights on par even with the best treated plastics. Aluminum is also very light.

Aluminum die castings used for audio speakers are made from high pressure molding. The molten aluminum is injected to a pair of dies. Then, pressures of 10 to 175 mega Pascal are applied until the shaped metal solidifies. The resulting product is stiff and non-toxic, and it is easily recyclable. Just disassemble it and it can be processed again.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

New Aluminum Automotive Parts. Wouldn’t you give up anything just to ride a fast, high powered car? You may be one of those car aficionados, but please think wisely and don’t waste money over appearance. You must learn to know the basics in terms of automotive parts. Since you are shelling out money, might as well settle for the best. One important thing to consider is the New Aluminum Automotive Parts found on cars.

New Aluminum Automotive Parts like car frames are better than steel. There are so many reasons for this. First important thing is that aluminum is light in weight. For this rationale, your car would become leaner in form and faster in speed. In logical terms, it is also helps you save money – since the vehicle is light, the car would use lesser fuel. It is also well-built because it is produced by die casting. Die casted aluminum is manufactured in net shape instead of different separate parts welded together. In addition to that: car enthusiast like you can celebrate for this good news: cars made of aluminum are even environmental friendly! Advocates of the environment recommended cars with New Aluminum Automotive Parts, because aluminum is almost one hundred percent recyclable! Imagine that, you got all what you need in one package. Durability, affordable price and environment friendliness!

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

New Aluminum Hardware Brackets. New Aluminum Hardware Brackets are found everywhere. At home, at the office you might not notice but you find and use it for your everyday needs. As for example, it is used for handles, common furniture, accessories and design for the house like flower pots and curtains. Aluminum hardware brackets are top of the line, because it produced in a way that it would last a lifetime. Through die casting, New Aluminum Hardware Brackets parts are produced as a whole, which means it is not many pieces assembled or welded together. For this reason, the brackets are harder to break or destroy. Aside from this die casting also die cast the holes in to place, thus saving time and money for manufacturer in using machining holes.

New Aluminum Hardware Brackets are recommended than steel brackets because it is very light in weight. It is very good in making you keep things in their correct position. To be exact, it is 1/3 less in weight in comparison to its competition- steel brackets. It is also electrical and heat conductive. These type of brackets can be also casted sturdier than steel, and are easily massed produced every day. Several methods could be done to create new aluminum hardware brackets. Examples are pressure die casting or extrusion.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.