Aluminum Investment Castings Parts Compared to Aluminum Die Casting Parts
Aluminum Investment Castings
Investment castings are produced by:

• Creating a master pattern or template to produce disposable molds.
• Pouring molten metal into the disposable mold.
• Allowing the parts to cool inside the disposable mold before removing the part.
• Disposable mold lasts for one part.
• Time and labor are the largest limitations.
• Usually only a few parts can be produced per day but a fully automated production line can produce up to 100 parts in a week.

Aluminum Die Castings
Die Castings are produced by:

• Creating a hardened steel mold that makes the die casting parts.
• Injecting the aluminum under high pressure into the mold to produce the parts.
• Die Casting Molds last for over 100,000 parts.
• The parts are produced at the rate of one part every minute.
• Thousands of aluminum die casting parts can be produced in a single day.

Contact Kinetic Die Casting Company to buy:
• Die Casting Tooling
• Aluminum Die Casting Parts
• Zinc Die Casting Parts

Aluminum Parts Types: Attaining Strong and Lightweight Parts with Low Production Cost. The creation of great die casting machines and improvement of the die casting procedure paved the way for mass producing metal alloy parts.

With the use of aluminum, the cost of manufacturing high quality metallic parts also became more inexpensive. Aluminum parts types are the most inexpensive finished product that can be manufactured from die casting method.

This allows companies to increase their income levels because they can mass produce aluminum parts types more rapidly but at a much lower overhead. This also reduced the cost of metallic finished products because assemblers can utilize cheaper but high quality aluminum parts types.

Aluminum parts are also lightweight but are stronger than other varieties of metal alloys. That is why aluminum parts are regularly utilized in the airplane and car manufacturing industries. Aluminum parts can also be made as container boxes and enclosures.

For instance, a computer hard disk utilizes aluminum enclosure which was created through the die casting method. Because aluminum can conduct electricity, it would be easier for manufacturers of electronic products to ground the aluminum parts in order to shield the interior electronics of finished products.

Aluminum parts are also versatile. Besides industrial use, aluminum parts can also be utilized on completed consumer products such as chassis of guitar amplifiers, roofing molds, lighting fixtures, toys, and other ordinary items that you can look for in the market.

Die cast manufactures favor aluminum parts because they are lightweight, versatile, and cheaper to produce. Use of aluminum parts also compact the cost of production of different consumer and industrial goods resulting to lesser market prices.

Aluminum Die Casting Parts vs Plastic Injection Molded Parts.

Plastic Injection molding and aluminum die casting are similar in a lot of ways:

• Both require a mold or tool to produce parts.
• The tooling cost is very similar in both industries.
• Both processes inject material into a mold to make parts.
• Both processes can make hundreds or thousands of parts every day.

Plastic Injection Molded Parts
Advantages

• Plastic parts are produced at a lower temperature than aluminum parts, plastic melts at only a few hundred degrees Fahrenheit
• Plastic Parts weigh less than aluminum die casting parts.

Disadvantages:

• Plastic is not typically biodegradable
• Plastic parts require metal inserts to hold a thread for screws.
• Plastic does not block EMI/RF waves
• Plastic Parts are not as strong.

Aluminum Die Casting Parts

Disadvantages

• Aluminum parts weigh more than plastic.
• Aluminum parts are produced in only one color and need paint or powder coat for color.

Advantages

• Aluminum naturally shieds EMI/RF waves.
• Holes can be directly threaded into the parts.
• Features can be machined into aluminum.
• Aluminum has great thermal transference properties.
• Aluminum is a natural conductor of electricity.
• Aluminum material is environmentally friendly and can be recycled easily when done.
• All aluminum alloys (360, 380, 383, and 413) are made from recycled materials.
• Aluminum parts are stronger than plastic

Aluminum Sand Cast Parts are sometimes a better choice than Aluminum Die Casting Parts

If you want less than 2,000 aluminum parts in your product life cycle, sometimes a part produced by the aluminum sand casting is a better choice for you.

Here are my calculations:

Aluminum Sand Casting Parts
Typical Tooling Cost: $500 – $1500
Typical Part Cost: $12 – $15 each
Cost for 1000 parts: $13,500
Cost for 2000 parts: $25,500

Aluminum Die Casting Parts
Typical Tooling Cost: $10,000 – $12,000
Typical Part Cost: $2.50 – $3.50 each
Cost for 1000 parts: $14,500
Cost for 2000 parts: $17,000

As you can see, the cost is less for an aluminum sand cast part, if you will buy less than 2000 parts. If you feel your product life is more than 2000 parts, you should consider buying aluminum die casting parts.

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Aluminium Parts Types
Aluminium die casting is a method of manufacturing engineered metal parts by forcing melted alloy under high pressure into recyclable steel mold. It is one of the utmost mass-produced items produced by the metalworking industry. Aluminium die cast parts are vital components of consumer, commercial and industrial products.

There are four chief aluminium parts varieties for die casting. These are as follows:

•

This is a one-dimensional die utilized to manufacture a sole component. This is regularly preferred medium to large or complicated wrought products.

•

This type is utilized to create a number of the same parts. It is a tool that can be a resourceful agreement for manufacture condition. One of the rewards of this aluminium parts variety is if one of the cavities is broken, the complete tool is not out of production. Since the remaining useable cavities can be customized to offer a satisfactory product.

•

This aluminium parts type is utilized to manufacture different parts one at a time. This nearly function like a single cavity die.

•

This is utilized to produce quite a few different parts of the assembly.

The choice among the four key aluminium parts variety will significantly depend on the size, complexity, dimensional tolerance and surface quality of the wanted product. Aluminium die casting parts are essential in the manufacturing industry. The parts to use are particularly dictated by the industry. The automobile industry will be inclined to use single cavity and combination die, while the toy industry may use multiple cavity.