Exploring the Process of High Pressure Die Casting. The process of high pressure die casting is one of the fastest and cost effective methods in shaping metal products. Many manufacturing companies in the fields of automotive, aircraft and electronics use die casting as the primary metal working procedure. It produces high quality products with strong yield and fine finish. It provides strength treatment which is far better than forging, extrusion or sand casting.

The procedure involves two dies: the cover die half and the ejector die half. Between them is the mold cavity. When the dies are fitted together, the plane of intersection is called the parting line. During metal working, molten metal is forced to the mold through an opening in the cover die. This is done with very high speeds, due to the high pressure of injection. These are called “shots.” While the metal is still in liquid form, extreme pressure is applied, compressing the dies. This will be maintained until the metal solidifies.

The process of high pressure die casting is further divided into two groups: cold chamber and hot chamber processes. Basically, both employ high pressure shooting and compression of the molten metal. However, hot processes can only be used on metals with lower melting point. These include copper. Cold processes are used on high melting point metals like aluminum and magnesium. Cold processes take a relatively longer time before the shot is compressed at the dies.

In both methods, the process of high pressure die casting is consistent in producing tough products. They are highly resistant to torsional and tensional stresses, making die casting popular in multiple industries.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

New Aluminum Handle Hardware. Home is the best place to be. Can you imagine living inside the house with broken door or cabinet handles? Of course not! You should make sure your handles are strong and tight to prevent your children getting wounds and bumps or more importantly avoid thieves to get inside your house easily. By using New Aluminum Handle Hardware for your doors, windows, cabinets and other home furniture, is highly recommended with its aluminum made steel components. Since you need handles to carry or pull things, you must make sure that your handles are durable and tight. Aluminum is perfect for this, it is known in producing strong and light in weight steel.

Also since this New Aluminum Handle Hardware are die casted, they are manufactured as whole steel. Unlike the other products wherein you need to assembly on whole equipment from separate parts, the New Aluminum Handle is one piece with strengthening ribs and radii. The holes are also casted respectively. Therefore, you can make sure it stronger than the other products. Better part is that with die casting, the New Aluminum Handle Hardware is manufactured in a method wherein the sides of the finished product doesn’t injure people with its pointed parts

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Pressure Die Casting Aluminum Hardware Brackets vs. Sand Casting. Aluminum hardware brackets are used in fountains, lighting fixtures, and electric fans. In construction projects, aluminum hardware brackets in the form of braces are used to hold wooden beams at the correct angle while a structure is still being built. It goes without saying that aluminum hardware brackets are used for various purposes in everyday life, so how can they be manufactured quickly enough to meet consumers’ needs?

To make aluminum hardware brackets, manufacturers can use either the pressure die casting method or sand casting, which are just two of the many methods used to cast aluminum. Pressure die casting basically involves melting the aluminum, which is then injected under pressure into a hardened steel mold or die in the shape of a bracket. Afterwards, the mold is cooled, often in water. When the aluminum has hardened, half of the mold is moved and ejector pins push out the new aluminum cast that is now a hardware bracket. Sand casting, on the other hand, involves mixing sand with binders and compacting water around metal or wooden pattern halves to produce a mold that is shaped as a bracket. The mold is then removed from the pattern, and aluminum is poured into the mold’s cavities. The mold is cooled first and afterwards, it is broken to remove the aluminum cast which has settled into the shape of the mold. Sand casting is suitable for producing both ferrous and non-ferrous castings in a wide range of sizes and shape complexity, while pressure die casting is appropriate for manufacturing small to medium non-ferrous castings of thin walls and varying complexity. The method for producing aluminum hardware brackets obviously depends on the purpose for which aluminum hardware brackets are to be used.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Pressure Die Casting Aluminum Hardware Brackets vs Gravity Casting. Hardware brackets are important in any construction, installation, manufacturing and other projects. Hardware brackets are used to keep parts and components in their proper places in the course of construction or installation of such components as lighting fixtures and structural materials like beams. Hardware brackets are typically made of either steel or aluminum. However, aluminum hardware brackets are increasingly gaining popularity because they are more convenient to use, cheaper to assemble, and more widely available.

Two of the most common processes of making hardware brackets are pressure die casting and gravity casting. There are distinct differences between the two. First, pressure die casting involves melting aluminum as the raw material for the hardware bracket. This molten aluminum will then be injecting into a steel mould by applying pressure. The mould with the molten aluminum in it will then be allowed to dry and set, after which the mould will be taken off the finished product. The most important component of pressure die casting is the application of pressure into the mold. This ensures that the resulting hardware bracket is consistently high-quality, and will not have any impurities or air bubbles that could endanger the integrity of the finished hardware bracket.

In contrast, gravity casting is done by simply pouring the molten metal onto a steel die, making sure that molten metal flows straight and seamlessly into every nook and cranny of the die. The process thus always comes with the risk that the resulting hardware bracket is crudely shaped, with vacuum parts, or not up to accuracy.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

1. Why Should you Use Aluminum Hardware Brackets?

The use of aluminum hardware brackets is becoming more and more popular than that of their steel counterparts. Why is that so? Well, basically, the reasons can be unending. From its flexibility to its strength, there is no wonder why people patronize aluminum made ones.

From the production alone, aluminum is capable to produce brackets near its net shape. Meaning, there is no more need for welding or assembling pieces. With this fact, this solid bracket comes stronger than that of pieced together brackets. Therefore, aluminum brackets are far stronger than steel ones. In fact, they are known to be the strongest of all bracket types not to mention yet that they are cheapest ones as well.

Aside from these facts, it can be also conveniently produced. In fact, each day, a total of a hundred to a thousand pieces can be manufactured. Much more, it is best to be used in hardware since aluminum is electrically conductive. Also, it weighs one-third lesser than steel brackets.

Indeed, there is no more question as to why people go for aluminum hardware brackets than others made with different materials. Their strength and capability are good enough to answer all the needs of the people.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.