Kinetic Die Casting Blog

The Bracket that Tells It All. Hardware brackets play a vital role on the things that people use every day, may it be a machine or simple equipments. These brackets are designed to ensure that different parts of the equipment are perfectly in place and do not move. This is the reason why hardware brackets should be strong enough to handle the pressure and strength of the whole equipment. With this in mind, many manufacturers are using aluminum as hardware brackets because of its durability. Aluminum is also light in weight and cheaper as compared to steel.

Kinetic Die Casting Company makes aluminum hardware brackets in various shapes and sizes. One advantage of using aluminum as hardware bracket is the fact that manufacturers can make a near net shape wherein no welding or assembling is needed. This is because aluminum hardware brackets can be die-casted and the whole shape of the bracket can be molded in a single procedure. This makes the brackets stronger as compared to the steel brackets that need welding and can cause weakness in due time. Also, aluminum hardware brackets are lighter than steel brackets. The actual size of an aluminum hardware bracket is just a third of the steel hardware bracket. Lastly, since aluminum is easy to acquire, using aluminum hardware brackets is much cheaper and more economical.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Advantages of Aluminum Hardware Brackets over Plastic Parts:

• Plastic is an insulator, while aluminum is electrically conductive. Plastic parts will need a special coating to achieve a similar result with aluminum (albeit inferior).
• Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
• Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
• Aluminum hardware brackets are much stronger than plastic injection moldings.
• Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
• Plastic molded parts do not do well for chrome plating.
• Plastic can not obstruct electromagnetic emissions.
• Plastic does not do well with many coatings, while aluminum brackets do better on the department.
• Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
• Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
• One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
• Aluminum die castings are non-hazardous and pose no problems to the government.
  
  

Methods for Making Aluminum Hardware Brackets. Hardware brackets are produced and used in many industries today, which is why it is a very important component that should be made and processed properly and correctly. Aluminum brackets are made as parts for lighting fixtures, automobiles, and even in construction because its main purpose is to keep all the parts stable, steady, and as much as possible, long lasting. Before, manufacturers would use steel to make these hardware brackets and would have to weld the pieces together. But these welded pieces become weak overtime, which makes it expensive, time-consuming, and you’d have to exert a lot of effort just to maintain it.

This is why many manufacturers now see the advantages they get when they use aluminum die castings to make their hardware brackets. Die casting involves a process of forcing molten metal under high pressure to be able to produce complex yet more tolerable molds to create parts and housings for different things such as military weapons and lighting fixtures. When making hardware brackets, manufacturers would create them using the process of aluminum die casting, afterwards shaping it easily into parts that they know would make it sturdier, more long-lasting, and of course cost-efficient as compared to steel.

Advantages of Aluminum Hardware Brackets over Plastic:

• Plastic is an insulator, while aluminum is electrically conductive. Plastic will need a special coating to achieve a similar result with aluminum (albeit inferior).
• Plastic does not ground, thus it requires extra grounding metal straps. Aluminum, being a metal, is easily grounded.
• Aluminum has a natural shield against RF and EMI, preventing radio frequency. Plastic does not block radio frequency.
• Aluminum brackets are much stronger than plastic injection moldings.
• Aluminum metal is stiff, while plastic injection moldings are too elastic for numerous applications.
• Plastic molded parts do not do well for chrome plating.
• Plastic can not obstruct electromagnetic emissions.
• Plastic does not do well with many coatings, while aluminum brackets do better on the department.
• Aluminum parts are stable, whereas plastic injection parts are not quite dimensionally stable.
• Plastic molded parts do not do well in conditions of hot and humid temperatures. Aluminum hardware is more heat resistant.
• One big problem with plastic is that they are not recyclable. Only less than 3% of the plastic will be recyclable. Nearly all metals, aluminum die castings in particular, are always readily recyclable.
• Aluminum die castings are non-hazardous and pose no problems to the government.
  
  

Bracket Hardware – how they are made. Aluminum Brackets Hardware is used in the process of building houses and other structures. Mainly, these brackets are used to keep things in place during the construction phase when some parts or beams should not move. This part is also used in making chocolate fountains and lighting fixtures to hold the other parts together during the construction process so that it ends up perfectly in place. There are many uses for the Aluminum Die Casting Brackets Hardware which is why it needs to be produced fast and cheap and not only that, it is required to be very strong. This is why aluminum is used in making this bracket because aluminum isn’t only abundant, it is considered to be stronger than steel and lighter as well.

Because Aluminum Brackets Hardware is made through a process known as die casting, it becomes even stronger than steel brackets. The latter is made in pieces and assembled by welding them together. In die casting, there is no need to weld the pieces. This process starts with melting the aluminium bar into liquid. Once the metal is liquefied, it can be placed in large molds so that it will take on a new shape, in this case the shape of a bracket. When it cools down overtime, the result is a single piece of bracket and not several pieces that need to be weld together as welding points can create weak spots.

Aluminum Brackets Hardware is an integral part of construction and the manufacturer needs to be able to trust this part. With the die casting process, the manufacturer will be able to rely on it a hundred percent.