Posts Tagged ‘Airplane Parts’

Midwest city embracing non-automotive tooling

Wednesday, September 30th, 2009

Midwest city embracing non-automotive tooling
Sunday, August 30, 2009
By Joe Brown

Windle Mechanical Solutions has taken on niche, low-volume and high-profit manufacturing jobs. Reporter Diane Mastrull of The Philadelphia Enquirer wrote an excellent article giving a glimpse into the transformation of small manufacturers in Pennsylvania.

There are no snaking assembly lines, no massive stockpiles of steel, aluminum, and bronze. But then, there are no big orders.

On last week’s jobs list:

* Six positioning devices for probes on an automatic welding machine;
* Four wheels for a military carrier launch and retrieval system;
* Four couplings for a nuclear pump application;
* Two helicopter-frame fittings;
* Two airplane landing-gear parts, and
* Two parts for biopharmaceutical freeze-driers

Source: http://blog.toolanddieing.com

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Die Castings Affecting All Industries

Saturday, September 5th, 2009

Consumer Parts Die Castings – Affecting All Industries. Consumer parts die castings have huge and notable contributions to the industry of metalworking. A lot of die casting companies hugely rely on orders and requests made by consumers for specific electrical components and aluminum parts that are needed in making other worldly products. Without the process of consumer parts die castings, a lot of consumers and manufacturers alike, will have to resort to more costly and impractical means of assembling the best automobiles and furniture we know today. Through consumer parts die castings, a lot of consumers have found a more environmentally friendly approach towards mass production of metal parts that are guaranteed of superior quality.

Consumer parts that undergo aluminum die casting are subjected to the same process as all other products made from the same system. Metal parts are produced using molten aluminum alloy that are placed in reusable steel molds. These tools then produce the so-called “dies” that are proportioned according to the specific dimensions indicated by clients for their consumer parts. Since these components can be sharply defined, consumers can also ensure the quality of the products that are polished to have smoother texture than those made of steel. Most of the products of consumer parts die castings we know today are being used as special components to make premiere automobiles and even aluminum airplane parts. Toys and furniture also highly benefit from consumer parts die castings so as to produce quality products that will be more affordable and easier to use for different people in the worldwide market.

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U.S. Military Defense Procurement

Tuesday, July 14th, 2009

CHICAGO (Dow Jones)–The surprise selection this week of Oshkosh Corp. (OSK) to build a high-priority truck for the U.S. military highlights a sea-change in defense procurement.

The maker of iconic fire trucks is the latest example of the Pentagon’s increasing preference for contractors with can-do capability over defense industry giants geared for lengthy peacetime procurements.

The extended conflicts in Iraq and Afghanistan have created demand for specialist equipment and services that previously attracted little interest from Pentagon planners or traditional defense contractors.

“There’s been such an immediate demand for new equipment, it’s outstripped the ability of the normal contractors to deliver it on time,” said Dean Lockwood, an analyst for Forecast International Inc., a defense consulting firm in Connecticut. The Pentagon has “completely thrown out the normal procurement process.”

Navistar International Corp. (NAV), the commercial truck and engine maker, and diversified manufacturer ITT Corp. (ITT) are among a band of companies that have won large contracts for military hardware to counter specific threats to U.S. troops.

The prospect for further military sales has bolstered Navistar and ITT’s stock prices in recent months. Navistar has surged 169% off its 52-week low in November, but early Thursday was trading down 4.53% at $40.59 a share after failing to win Tuesday’s contract. ITT, meanwhile, is up 35% off its March low. The stock was recently trading down 4.01% at $43.28.

Oshkosh won out over rivals bids from consortia including BAE Systems PLC and General Dynamics Inc. (GD) for the $1.06 billion contract to build 2,244 armored all-terrain trucks for U.S. troops Afghanistan.

Oshkosh already makes large and medium-size cargo trucks for the military, but had little previous experience with a high-priority program like the patrol trucks, which are expected to help U.S. soldiers pursue Taliban insurgents in Afghanistan’s rugged, mountainous landscape.

“We took a measured risk,” said Oshkosh CEO Robert Bohn in an interview. “This will help us get through the worst recession we’ve seen in our lifetime.”

He credited the win to an all-out effort by the company’s engineering staff and Oshkosh’s ability to leverage its existing truck components and its production capacity.

Oshkosh, whose brands include Pierce fire trucks and JLG self-propelled work platforms, has struggled in recent quarters because of falling demand for construction-related equipment. Oshkosh’s sales for the fiscal first half ended March 31 fell 18% to $2.68 billion. The company reported a $1.21 billion loss amid large charge-offs, compared with income of $109.9 million, or 1.47 a share, in the same period a year earlier. About 17% of the company’s work force has been laid off since last year.

In 2008, defense sales were Oshkosh second largest business unit, accounting for 27% of its $7.13 billion in net sales.

The company’s stock has more than doubled since the beginning of the year, including a 27% increase on Wednesday. Oshkosh was recently up 2.17% at $18.83 amid a marketwide selloff.

Navistar stunned the defense industry two years ago by raking in billions of dollars worth of contracts for mine-resistant, ambush-protected trucks, or MRAP. The company impressed military planners with its use of a readily available commercial truck chassis and engines for a heavily armored truck that could survive roadside bomb blasts in Iraq. Like Oshkosh, Navistar was able to deploy its own assembly lines to expedite production of the vehicles. Warrenville, Ill.-based Navistar built more than one-third of the 16,000 MRAPs purchased by the military.

Standard & Poor’s Ratings Services put Navistar and its customer financing arm on watch for a ratings downgrade Thursday as the outlook for North American commercial truck demand remains bleak for this year and next. S&P said Navistar’s inability to win Tuesday’s contract for the new military truck eliminated a potential revenue offset for lower sales of commercial trucks.

The MRAP and the smaller, more mobile variant of the MRAP being built by Oshkosh were developed and tested in six months. Observers note that many traditional defense contractors are at a disadvantage in such accelerated procurements because they typically rely on outside contractors for components and production work outside of their core specialties, such as building aircraft or ships.

Meanwhile, ITT’s defense electronics business has been growing at a 28%-a-year pace since the U.S. invasion of Iraq in 2003. In 2008, ITT’s $6.3 billion in military sales accounted 54% of the company’s total annual revenue, up from $1.7 billion or 32% of revenue in 2003.

ITT’s other businesses, which include pumps for water treatment plants and automotive components, have struggled in recent years amid lower end-market demand and a downturn in the economy.

The White Plains, N.Y., company, which makes a variety of radio equipment and night-vision goggles, is the U.S. military’s leading supplier of electronic jammers to disrupt the radio signals used to detonate improvised explosive devices (IED) that target trucks carrying U.S. troops.

ITT has built some 40,000 truck-mounted jammers. Prior to the wars, such jammers were primarily used on aircraft, rather than trucks.

“The Department of Defense did not view IEDs as a weapon that could or would be used effectively by our enemies,” said Bob Pergler, director of business development for ITT’s electronic systems.

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Aircraft Die Casting

Monday, November 24th, 2008

AIRCRAFT PARTS ALUMINUM DIE CASTING

If you happen to look above and you see a fast fighter plane equipped with modern design and armed with missiles, you’ll surely say that it’s from the United States. The United States is the leader in aircraft manufacturing. The country is supported by an array of fighter planes for national security and defense. But how did they build aircrafts? Well, those aluminum airplane parts are made because of die casting.

What is a die casting company anyway? Die casting is the process of forcing molten metal under high pressure into mold cavities. Most are made from copper, zinc, aluminum, lead, magnesium, tin and lead based alloys it is used for applications where small parts need to be given a good detail or a perfect surface quality. Furthermore, in aircraft die casting magnesium and aluminum are the commonly used metals because they are lightweight and can operate in different conditions.

Magnesium alloy castings showed corrosion resistant performance. Other than that, magnesium alloys are light weight, low density and it can operate at high temperature. There are several magnesium alloys that can be found in an aircraft such as the RZ5 alloy in helicopter transmission casings and WE43 alloy for the castings of the main rotor gearbox.

Aluminum on the other hand remained to be the most popular alloy used on aircrafts. The parts of aircraft that uses aluminum alloy are door handle ducts, boxes, brackets, quadrants, clips, doublers, wave guides, wing and the body.

Aircraft parts die casting have gone along way. Although aluminum and magnesium are the popular metals used in aircrafts, others are still looking for other options like titanium.

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Bracket Castings on Boeing 747-700 Airplane

Monday, October 27th, 2008

Finding Die Casting Bracket Castings in many very different locations is interesting. While flying in a Boeing 747-700 Airplane I discovered that the “Seat-Back Tray-Table” is held up using two aluminum die casting parts as Bracket Castings. These bracket castings were attached to the seat back of the seat in front and to a plastic tray table. These aluminum bracket castings are painted white to match their surroundings. These aluminum brackets are strong enough to hold a laptop or a plate of food or even the hands of someone working a puzzle or a book. These brackets are strong because they are designed using geometry that gives the bracket casting strength with corner radii and ribs and gussets.

Aluminum Die Casting Airplane Parts are very common. Most airplanes are made from aluminum as the metal of choice. Aluminum is lightweight and strong.

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Kinetic Die Casting Company
Aluminum Die Cast Parts

E-mail sales@kineticdc.com

818-982-9200
800-524-8083 Toll Free
818-982-0877 Fax

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