Archive for the ‘Die Casting Parts’ Category

Die Casting Customers Develop New Products

Thursday, July 22nd, 2010

Kinetic Die Casting Company has helped many die casting customers develop new products.

There are many factors singular to the die casting process that are needed to be considered such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, wall thicknesses and material weights.

Kinetic Die Casting Company makes die casting parts in zinc.

Kinetic Die Casting in the past specialized in making Aluminum Die Casting Parts, but over the past five years, we have been making more die casting parts in ZINC ALLOYs. We have a web page dedicated to zinc die casting alloys

(http://www.kineticdiecasting.com/zinc.html)

Take a few moments to review the differences in the various zinc die casting alloys.

For 18 pages of Alloy Data, more information than most people ever need, review this PDF.

( http://www.kineticdiecasting.com/Alloy_Data.pdf )

Contact us 818-982-9200 if you have technical questions regarding die casting materials. We will be happy to help you decide which die casting material is best for your product or application.

Kinetic Die Casting has implemented lean manufacturing for continuous improvement for quite a long time.

I just wanted to remind our customers that fast delivery and great quality is our number one goal to serve our customers.

As a part of our continuous improvements, if you want a service that we do not provide, please contact me 818-982-9200.

Our backlog of work continues to grow. We will be happy to help you with any new project. Contact me if you need prices.

Kinetic Die Casting Company current delivery time for raw castings is
……… less than six 6 weeks.

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Thicker Die Casting Walls, Stronger Part, No

Friday, June 11th, 2010

Kinetic Die Casting Company has helped many customers develop new products. There are many factors singular to the die casting process that are needed to consider such as product strengths, draft angles, gate areas, material types, material flow, slide features, undercuts, and wall thicknesses.

Over the years, I have had to convince several buyers, engineers, and designers that increasing the thickness of the walls or other sections in a die casting part does not increase the part strength. In fact, it does the opposite. As the molten metal is injected through the gate, into the die casting mold, the metal freezes on the wall surfaces of the die on the die casting part exterior and interior. The metal contacting these die surfaces is denser and harder than the section sandwiched between the two wall surfaces.

The first .030” to .050” surface of the casting where the metal is denser is commonly called the “skin” of the die casting. The die casting skin is on both interior surfaces and exterior surfaces. The material between the two skin surfaces is weaker and less dense. A part that has a wall thickness of .080” would have a skin surface of about .060”, on the interior wall .030” and the exterior wall .030”. The section sandwiched between the two skins, approximately .020” would provide little strength.

Die Casting parts should not typically be thicker than .125”. On die casting parts with thicker walls than .125”, the increased thickness decreases the wall strength by increasing opportunities for porosity, shrinkage and laps. Parts that will be machined should only have less than .030” removed to preserve more of the die casting strength and to avoid exposing porosity.

When it comes to increasing strength in aluminum die casting parts, other methods are used. I will detail how to strengthen die casting parts in future articles.

Contact Kinetic Die Casting Company 800-524-8083, if you have a metal product that you are considering manufacturing. We will evaluate your design and make suggestions on other metal manufacturing processes when necessary. If die casting is the best option, we will assist you in material selection, tooling manufacture, and provide the cost for tooling and die casting parts.

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Kinetic Die Casting Makes Aluminum Speaker Parts

Thursday, May 20th, 2010

Kinetic Die Casting Makes Aluminum Speaker Parts. If you’re having a problem with your car’s speakers and you have no idea where to buy new ones, KDC or Kinetic Die Casting would be your companion.

Unknown to majority of consumers, Kinetic Die Casting makes aluminum speaker parts. Most of car enthusiasts know that aluminum is the preferred material for automotive parts, and Kinetic Die Casting or KDC knows that as well. To deliver sound quality from your car is one of the many reasons KDC’s making a horde of quality materials from small bits to large parts.

Aluminum speaker parts sold by Kinetic Die Casting are inexpensive and durable, making it a great buy than those of other companies which are primarily made of steel and not aluminum.

Once a consumer purchases aluminum speaker parts from KDC, he/she will be able to avail of the free service offered by KDC personnel. This does not only apply to speaker parts, but also to their other products as well.

Their speaker parts also come with warranty, so consumers do not have to worry about having these fixed once they go haywire again.

Want to have a car party non-stop, without having to worry about your speaker’s potential technical difficulties? Go now to KDC and have your speakers checked.

Kinetic Die Casting Company – To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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Methods for making Aluminum Military Parts

Tuesday, May 18th, 2010

Methods for making Aluminum Military Parts. Nowadays, metals like aluminum has are formed through different methods. Some methods like sand casting have been used for years. Such methods are still being used for custom metal parts or very large ones that cannot be created through normal metal processes. Some are a combination of old an new technologies.

Gravity and/or permanent casting is somehow similar to sand casting, using a mold to cool liquid metal into its solid state. While these processes are reliable, they may have less quality than those created through newer technologies like die casting.

These are Methods for making Aluminum Military Parts. But the most popular is die casting. This is especially true for aluminum and aluminum alloy parts.

Contact Kinetic Die Casting Company to get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Die casting is popular because it is good for mass production. It also forms great quality aluminum since it uses high pressure techniques. As compared to sand casting and gravity casting, die casting produces smooth surfaced aluminum parts (green sand makes rough surfaced aluminum parts while gravity casting does not ensure that the metal would seep into all parts of the mold).

Some create individual models while others incorporate a lot of parts for one mold – the individual parts will just be cut out after the molding process. Liquid metal is injected into the mold at high pressures. After cooling, the parts are cut and smoothed out accordingly.

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The advantages of Aluminum Audio Speaker Parts over plastic

Monday, April 26th, 2010

The advantages of Aluminum Audio Speaker Parts over plastic. If you are to match aluminum audio speaker parts against plastic audio speaker parts, which do you think is better?

First of all, the first thing that you will notice with the two materials is their weight. Plastic is known to be really light as compared to metals. On the other hand, aluminum is also extremely light for a metal. So in the end, both will get points when it comes to lightness.

Lightness is important for speakers since it is easy to move around. It is also light for car audio speakers.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Both are easily molded and do not need other processes like welding.

Plastic can be as strong as steel when incorporated with other materials like glass. However, aluminum is stronger than steel while being five times lighter.

Plastic can be made translucent and in different colors so your speaker can sport unique looks. Plastic does not corrode and will last forever. Aluminum does corrode but not as much as other metals. It is quite known for this special property of being resistant to rust.

Both would last forever and are not biodegradable. You can recycle them. But plastic is too difficult and too expensive to recycle. The advantages of Aluminum Speaker Parts over plastic is that it is commonly and easily recycled to produce good quality aluminum again.

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Kinetic Die Casting Company
Aluminum Die Cast Parts

E-mail sales@kineticdc.com

818-982-9200
800-524-8083 Toll Free
818-982-0877 Fax

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