Pressure Die Casting Aluminum Chassis Castings vs Sand Casting. Automobile parts are often made with aluminum. Aluminum has the properties that make it a proper material for the manufacture of automobile parts. In many instances, the use of aluminum is preferred over steel. The usual reasons behind this preference are durability and light weight characteristic present in aluminum.

The automobile industry supports the use of aluminum in the fabrication of car parts including the chassis. While aluminum is very light in weight, it has a high level of material strength and durability comparable to that of steel. There are two advantages apparent on the product itself that come with the use of aluminum in the fabrication of car parts. Cars that use aluminum have lesser weight and this allows for easy vehicle control and helps reduce fuel consumption.

Firms that use aluminum for the manufacture of automobile chassis employ different methods of production. Among these methods, the most popular include sand casting nd die casting.

Looking at the plus and minuses evident in the Pressure Die Casting Aluminum Chassis Castings vs Sand Casting comparison, it may be important to note the most important and practical differences that they have. Sand casting often involves a process that requires several uses of machines and tools while die casting involves a simpler process that employs lesser tools. Sand casting may also take a longer time to produce the same number of outputs while die casting proves to be a more efficient production process. Additionally, die castings do not require the creation of new cores for each casting, more cost effective and results to smoother finish.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Examples of Aluminum Military Parts. Aluminum is a very light weight material that occurs naturally. It is a metal conductor that can be processed inexpensively. There are many other properties that make aluminum the perfect material for the manufacture of many things. The use of aluminum has a wide array of applications that has become apparent in numerous different industries. Aside from it most popular use as tin cans for processed foods and other commodities, aluminum is also used in the manufacture of vehicle or automobile parts, musical instruments, lighting fixtures, and computer parts among others.

While the use of aluminum as material for fabrication is seen in many ordinary and daily commodities, other socially-significant needs and fabrications may also involve the use of aluminum. For instance, the use of aluminum is also relevant in the manufacture of parts for military use.

Military is the social line of defense that has a very important aspect in our lives. When we hear the word military we often imagine big and heavy equipment, vehicles and armor. While this may be so, it can come as rather surprising that many military parts are actually made from a very light weight material such as aluminum. Examples of aluminum military parts include missile nose piece, armored vehicle fire suppression system housing, housing for military fire sensor, military pumps, etc.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Pressure Die casting Cast Aluminum Parts for Music vs Extrusions. Well, don’t be surprised anymore that music owes a lot to aluminum. Indeed, this is a fact especially in terms of musical instruments. A number of parts, even small ones, are made of aluminum metal. And the good thing about this is that the aluminum parts for music are all produced to stand the test of time.

Usually, these parts are manufactured using the process called pressure die casting. However, there are some instances that they are produced through extrusions. Both processes mainly focus in creating quality aluminum music parts. However, pressure die casting is believed to be the better one.

Pressure die casting is done through injecting aluminum through the use of pressure to a mold to make up a durable music part. This process is simple and can be done conveniently and quickly. Most importantly, production is cheaper so the products are cheaper as well. On the other hand, extrusion is the process in where aluminum is pushed through a mold to produce an object. This is very ideal in creating complex and brittle music parts. However, it has major drawbacks in its products such as surface and internal cracking during production.

With the simplicity and convenience brought about by pressure die casting, it goes one step higher than that of sand casting. However, the latter can still boast for its capability to produce complex materials effectively.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Pressure Die Casting Aluminum Chassis Castings vs Gravity Casting. Chassis castings, when made of aluminum, are expected to be durable to serve you at the longest possible time. Much more, they can be made to present good physical quality in a very cheap rate. The secret is due to the processes that produce them. Two of the most common ones are pressure die casting and gravity casting.

When you say pressure die casting, this is always referred to as a quick and cheap way to produce aluminum chassis castings. The process entails the use of high pressure to inject the metal, which is aluminum, to a die. The die is a mold that has the shape of the chassis casting. This produces proven durable and quality materials.

On the other side, gravity die casting is the use of force of gravity, rather than the high pressure, to fill a mold with molten aluminum. As compared to pressure die casting, it actually costs lesser. This is because it does not need the use of any expensive die casting machine that is used in high pressure processes.

In the end, both processes produce quality materials in a cheaper rate. Whatever the process is used in making the product, all the money spent is all worth it.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

Contact Kinetic Die Casting Company 818-982-9200 if you would like us to die cast your new product.

Cinema Products Corporation
3211 South La Cienega Boulevard
Los Angeles California 90016

Produced the waist mounted camera harness for the movie industry. We were contacted by Cinema Products to look at a revolutionary new aluminum locking mechanism for their product. There were 10 items that created the locking mechanism consisting of Pivots, Pawls and Locks for the left and right side of the harness. We made aluminum die casting tooling for them the cost was about $50,000.

The weight of the 10 parts was very light because of their material choice, but they ran into some issues that made 380 aluminum a poor choice for the alloy. Units were failing in the field. We discovered it was because of the limited impact strength of 380 aluminum of 3 foot pounds. We suggested another die casting material, #3 zinc alloy, which has an impact strength greater than 40 foot pounds.

Cinema Products believed they were stuck at an impasse to pay another $50,000 for zinc die casting tooling. Kinetic Die Casting was able to produce zinc parts using the aluminum die casting tooling, saving them several thousands of dollars.

If you had a die casting part failure in the past, contact Kinetic Die Casting Company for assistance 818-982-9200.