Archive for the ‘Aluminum Die Casting’ Category

Choosing Aluminum Die Casting in Military Parts. Military parts equipment is very important because the success of different military operations slightly depend on the equipment that they use. With this very reason, producing military equipment should be very careful to ensure the durability and strength of the equipment. There are no trial and errors when it comes to military parts equipment because this can mean a very big thing to the country. With this, many manufacturers of military equipment prefer to use metal with great strength and use manufacturing processes that will add to the durability of the equipment. This is the reason why aluminum die casting is very popular when it comes to production of military parts equipment.

Aluminum die casting involves melting of the metal and injecting it to the mold or die. The metal will then be set aside to cool down and afterward, the parts or the casts produced will be removed and be polished. The casts produced are near net shape that is why they are durable because they don’t have joints. As compared to other casting methods like gravity casting, die casting is more beneficial. Gravity casting may be as economical as die casting but the difference is that in gravity casting, production of large parts is not advisable. Only small equipment parts are advised to be gravity casted. Unlike in aluminum die casting, large or small equipment parts can be produced.

To get a price for aluminum die casting parts or die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at sales@kineticdc.com for a fast response on a price quote.

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Pressure Die Casting Aluminum Military Parts vs Extrusions. Die casting is a process wherein molten aluminum is injected into a mold with great pressure. Afterwards, they are then set to water cool. When they are opened, they are then ejected. Aluminum military parts are created through this simple and inexpensive manufacturing process. As compared to other processes like sand casting, gravity casting, forging, extrusion, plastic injection moldings and stamping, die casting is inarguably the most efficient process for molding aluminum military parts.

Pressure die casting parts are more recyclable as opposed to forgings and extrusions. Aluminum die casting is efficient and economical when it comes to maintenance, refurbishing, remanufacturing, and repair for extending its life. It is non toxic and practical, and can readily be used again and again.

Pressure die casting is produced faster compared to extrusions. It has more net shape, which means that more features, depressions and angles can be placed in one operation. You can create more complex shapes, have thinner sheets, and more accurate dimensions with high pressure die casting for aluminum military parts. Holes can be cast in place rather than machining them later, adding to a higher production cost. There will be fewer waste products in pressure die casting aluminum military parts as opposed to extrusions.

Chassis are Aluminum Too. Manufacturers are maximizing the abundance of aluminum. Nowadays, people can see aluminum everywhere: in their houses, offices, streets. This is because aside from the fact that aluminum is very easy to acquire, it also has different chemical and thermal properties that are suitable in different equipments. You can see aluminum from very simple parts like lighting fixtures to complicated ones like automotive parts. The production of aluminum parts depends on how precise the parts should be.

Chassis is one of the examples that can be produced using aluminum. Aluminum is a perfect choice for this because aluminum can withstand high temperatures and people know that generally, chassis is exposed to high temperatures may it be in cars or musical equipments. One of the processes that can be used in chassis production is die casting. In this process, the metal will be melted by exposing to extremely high temperature and will be injected in the mold or “die”. The die will be set aside until the metal solidified and then the casts or the parts will be removed to the die. In one die, many aluminum chassis casts can be made and the production is also faster as compared to other metals. This makes aluminum so economical for the abundance and mass production possibilities.

The Advantages of Aluminum Chassis Castings Over Steel. High pressure die casting is the process used to make aluminum die cast parts and chassis castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.

Aluminum is a great metal to work with. Unlike other metals, it has plenty of strengths. The metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.

Advantages of aluminum chassis castings over steel include:

• Aluminum can be stronger than steel
• three times greater axial load strength
• Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
• Fewer failures and returns to the OEM
• Weight is lighter by two and a half times for lesser shipping costs
• Less finishing costs
• Raw parts manufacturing costs are much less
• Better looking parts

You can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.

All in all, the use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.

Pressure Die Casting Aluminum Audio Speaker Parts vs Extrusions. Audio Speakers and other sound-related components don’t live without going through maintenance and parts replacement. Eventually, after months or years of use, parts need to be replaced with newer ones to continue its lifespan. Many of today’s consumers would turn to die casting to be able to get parts instead of buying a new component every time a part of the system starts malfunctioning, and one of the processes used to create speaker parts is extrusions. Extrusion, if you look it up over the net, is basically a process used to create objects (in this case, parts) of a fixed cross-sectional body. The top advantages of using extrusions are being able to create complex cross-sections and being able to work with materials that are normally brittle and that can easily break.

But because of the limitations involved in extrusions when it comes to shaping and the time spent to produce the parts, manufacturers are now turning to pressure die casting using aluminum as the main alloy. As compared to extrusions, die casting with aluminum makes production faster, allows more net shape, and all the features of the part, from top to bottom, side to side, can be done in one operation alone.